Heat transfer enhancement in microchannel systems through geometric modification of vortex generators and nanofluid integration: A numerical study

The numerical study investigates heat transfer enhancement in microchannels using vortex generators (VGs) and nanofluids, employing Buongiorno's two-phase model to accurately capture nanoparticle dynamics. Previous research has largely addressed the effects of thermal efficiency (ΦT) and mechan...

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Main Authors: Chuan-Chieh Liao, Wen-Ken Li, Hui-En Lin
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025002269
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author Chuan-Chieh Liao
Wen-Ken Li
Hui-En Lin
author_facet Chuan-Chieh Liao
Wen-Ken Li
Hui-En Lin
author_sort Chuan-Chieh Liao
collection DOAJ
description The numerical study investigates heat transfer enhancement in microchannels using vortex generators (VGs) and nanofluids, employing Buongiorno's two-phase model to accurately capture nanoparticle dynamics. Previous research has largely addressed the effects of thermal efficiency (ΦT) and mechanical penalty (ΦM) separately for various VG configurations. The innovation centers on utilizing the thermal performance factor (TPF) to evaluate the trade-off between improved ΦT and associated ΦM, providing a comprehensive performance analysis. Results indicate that the circular VGs significantly enhance heat transfer through secondary flow and thermal boundary layer disruption, but this improvement comes at the cost of increased flow resistance. Rectangular VGs offer improved performance, with an increase in aspect ratios from 0.5 to 20 reducing ΦM by 76.7 % and improving TPF by 12 %. Incorporating Al₂O₃ nanofluids further optimizes performance; at a nanoparticle concentration of φ = 0.6 %, NuMean increases by 15.7 % with only a 3.4 % rise in pressure drop, achieving a TPF exceeding unity. Beyond φ = 0.6 %, the thermal conductivity gains of nanofluids outweigh viscosity-induced flow resistance. These findings highlight the potential of combining optimized VG geometries and nanofluids to enhance microchannel heat transfer, offering a promising solution for high-density thermal management systems.
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institution Kabale University
issn 2590-1230
language English
publishDate 2025-03-01
publisher Elsevier
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series Results in Engineering
spelling doaj-art-a06d646b99134ec7a7ecb299413b5f312025-02-03T04:16:54ZengElsevierResults in Engineering2590-12302025-03-0125104138Heat transfer enhancement in microchannel systems through geometric modification of vortex generators and nanofluid integration: A numerical studyChuan-Chieh Liao0Wen-Ken Li1Hui-En Lin2Corresponding authors.; Department of Mechanical Engineering, Chung Yuan Christian University, Taoyuan 32023, TaiwanCorresponding authors.; Department of Mechanical Engineering, Chung Yuan Christian University, Taoyuan 32023, TaiwanDepartment of Mechanical Engineering, Chung Yuan Christian University, Taoyuan 32023, TaiwanThe numerical study investigates heat transfer enhancement in microchannels using vortex generators (VGs) and nanofluids, employing Buongiorno's two-phase model to accurately capture nanoparticle dynamics. Previous research has largely addressed the effects of thermal efficiency (ΦT) and mechanical penalty (ΦM) separately for various VG configurations. The innovation centers on utilizing the thermal performance factor (TPF) to evaluate the trade-off between improved ΦT and associated ΦM, providing a comprehensive performance analysis. Results indicate that the circular VGs significantly enhance heat transfer through secondary flow and thermal boundary layer disruption, but this improvement comes at the cost of increased flow resistance. Rectangular VGs offer improved performance, with an increase in aspect ratios from 0.5 to 20 reducing ΦM by 76.7 % and improving TPF by 12 %. Incorporating Al₂O₃ nanofluids further optimizes performance; at a nanoparticle concentration of φ = 0.6 %, NuMean increases by 15.7 % with only a 3.4 % rise in pressure drop, achieving a TPF exceeding unity. Beyond φ = 0.6 %, the thermal conductivity gains of nanofluids outweigh viscosity-induced flow resistance. These findings highlight the potential of combining optimized VG geometries and nanofluids to enhance microchannel heat transfer, offering a promising solution for high-density thermal management systems.http://www.sciencedirect.com/science/article/pii/S2590123025002269Vortex generatorNanofluidThermal efficiencyMechanical penaltyThermal performance factor
spellingShingle Chuan-Chieh Liao
Wen-Ken Li
Hui-En Lin
Heat transfer enhancement in microchannel systems through geometric modification of vortex generators and nanofluid integration: A numerical study
Results in Engineering
Vortex generator
Nanofluid
Thermal efficiency
Mechanical penalty
Thermal performance factor
title Heat transfer enhancement in microchannel systems through geometric modification of vortex generators and nanofluid integration: A numerical study
title_full Heat transfer enhancement in microchannel systems through geometric modification of vortex generators and nanofluid integration: A numerical study
title_fullStr Heat transfer enhancement in microchannel systems through geometric modification of vortex generators and nanofluid integration: A numerical study
title_full_unstemmed Heat transfer enhancement in microchannel systems through geometric modification of vortex generators and nanofluid integration: A numerical study
title_short Heat transfer enhancement in microchannel systems through geometric modification of vortex generators and nanofluid integration: A numerical study
title_sort heat transfer enhancement in microchannel systems through geometric modification of vortex generators and nanofluid integration a numerical study
topic Vortex generator
Nanofluid
Thermal efficiency
Mechanical penalty
Thermal performance factor
url http://www.sciencedirect.com/science/article/pii/S2590123025002269
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AT wenkenli heattransferenhancementinmicrochannelsystemsthroughgeometricmodificationofvortexgeneratorsandnanofluidintegrationanumericalstudy
AT huienlin heattransferenhancementinmicrochannelsystemsthroughgeometricmodificationofvortexgeneratorsandnanofluidintegrationanumericalstudy