The New Plastic Flow Machining Process for Producing Thin Sheets

A new severe plastic deformation (SPD) process called plastic flow machining (PFM) was recently proposed to produce thin sheets with gradient structures. In the present paper, the role of the die geometry is investigated by studying the effects of the produced sheet thickness (h) on the material pro...

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Main Authors: Viet Q. Vu, Yan Beygelzimer, Roman Kulagin, Laszlo S. Toth
Format: Article
Language:English
Published: Wiley 2018-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2018/8747960
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author Viet Q. Vu
Yan Beygelzimer
Roman Kulagin
Laszlo S. Toth
author_facet Viet Q. Vu
Yan Beygelzimer
Roman Kulagin
Laszlo S. Toth
author_sort Viet Q. Vu
collection DOAJ
description A new severe plastic deformation (SPD) process called plastic flow machining (PFM) was recently proposed to produce thin sheets with gradient structures. In the present paper, the role of the die geometry is investigated by studying the effects of the produced sheet thickness (h) on the material properties of commercial pure Aluminum (Al1050) processed by PFM. The obtained experimental results show that an increase of h in the range of 0.65 to 1.5 mm improved the formation efficiency of the sheet. Microstructures of the produced sheets show gradient structures with an average grain size varying from 0.8 to 3.81 µm across the sheet thickness. Both experiments and finite element (FE) simulations document that the degree of the gradient in the microstructure became more significant when h was increased. Sheets produced by PFM exhibited a better strength-ductility balance than sheets obtained in other SPD processes. Tensile strength of 160–175 MPa and total ductility of 18–25% were obtained for the processed samples after PFM. A rise of h from 0.65 to 1.5 mm lowered the strength but enhanced the ductility of the produced sheet, which is due to the coarser microstructure at larger values of h.
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spelling doaj-art-9ef3fb5202224fcc855e4b44b6a0196b2025-02-03T01:21:15ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422018-01-01201810.1155/2018/87479608747960The New Plastic Flow Machining Process for Producing Thin SheetsViet Q. Vu0Yan Beygelzimer1Roman Kulagin2Laszlo S. Toth3Université de Lorraine, CNRS, Arts et Métiers ParisTech, LEM3, F-57000 Metz, FranceLaboratory of Excellence on Design of Alloy Metals for Low-Mass Structures (DAMAS), Université de Lorraine, Metz, FranceInstitute of Nanotechnology (INT), Karlsruhe Institute of Technology (KIT), Karlsruhe, GermanyUniversité de Lorraine, CNRS, Arts et Métiers ParisTech, LEM3, F-57000 Metz, FranceA new severe plastic deformation (SPD) process called plastic flow machining (PFM) was recently proposed to produce thin sheets with gradient structures. In the present paper, the role of the die geometry is investigated by studying the effects of the produced sheet thickness (h) on the material properties of commercial pure Aluminum (Al1050) processed by PFM. The obtained experimental results show that an increase of h in the range of 0.65 to 1.5 mm improved the formation efficiency of the sheet. Microstructures of the produced sheets show gradient structures with an average grain size varying from 0.8 to 3.81 µm across the sheet thickness. Both experiments and finite element (FE) simulations document that the degree of the gradient in the microstructure became more significant when h was increased. Sheets produced by PFM exhibited a better strength-ductility balance than sheets obtained in other SPD processes. Tensile strength of 160–175 MPa and total ductility of 18–25% were obtained for the processed samples after PFM. A rise of h from 0.65 to 1.5 mm lowered the strength but enhanced the ductility of the produced sheet, which is due to the coarser microstructure at larger values of h.http://dx.doi.org/10.1155/2018/8747960
spellingShingle Viet Q. Vu
Yan Beygelzimer
Roman Kulagin
Laszlo S. Toth
The New Plastic Flow Machining Process for Producing Thin Sheets
Advances in Materials Science and Engineering
title The New Plastic Flow Machining Process for Producing Thin Sheets
title_full The New Plastic Flow Machining Process for Producing Thin Sheets
title_fullStr The New Plastic Flow Machining Process for Producing Thin Sheets
title_full_unstemmed The New Plastic Flow Machining Process for Producing Thin Sheets
title_short The New Plastic Flow Machining Process for Producing Thin Sheets
title_sort new plastic flow machining process for producing thin sheets
url http://dx.doi.org/10.1155/2018/8747960
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