Metal 3D printing of biometals for prostheses and implants: a review

Metal 3D printing has revolutionized the fabrication of biometallic prostheses and implants, offering unprecedented design flexibility, patient-specific customization, and enhanced biomechanical performance. This review explores the current advancements in metal additive manufacturing (AM) technique...

Full description

Saved in:
Bibliographic Details
Main Authors: Apurba Das, Pradhyut Rajkumar
Format: Article
Language:English
Published: Open Exploration Publishing Inc. 2025-05-01
Series:Exploration of BioMat-X
Subjects:
Online Access:https://www.explorationpub.com/uploads/Article/A101338/101338.pdf
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850112611966779392
author Apurba Das
Pradhyut Rajkumar
author_facet Apurba Das
Pradhyut Rajkumar
author_sort Apurba Das
collection DOAJ
description Metal 3D printing has revolutionized the fabrication of biometallic prostheses and implants, offering unprecedented design flexibility, patient-specific customization, and enhanced biomechanical performance. This review explores the current advancements in metal additive manufacturing (AM) techniques, including selective laser melting (SLM), electron beam melting (EBM), fused deposition modeling (FDM), directed energy deposition (DED), sheet lamination, stereolithography (SLA), and binder jetting, for processing biocompatible metals such as titanium, cobalt-chromium, and stainless steel. The article discusses major benefits, such as enhanced osseointegration, complex lattice architectures for weight saving, and optimized mechanical properties. The challenges of residual stresses, surface finish, and regulatory issues are also discussed. The review concludes by defining future research avenues in material design, process development, and clinical translation to increase the efficacy and reliability of 3D-printed biometal implants.
format Article
id doaj-art-9a8bcb033f5042b88e69e847ceac30fb
institution OA Journals
issn 2996-9476
language English
publishDate 2025-05-01
publisher Open Exploration Publishing Inc.
record_format Article
series Exploration of BioMat-X
spelling doaj-art-9a8bcb033f5042b88e69e847ceac30fb2025-08-20T02:37:20ZengOpen Exploration Publishing Inc.Exploration of BioMat-X2996-94762025-05-0129411210.37349/ebmx.2025.101338Metal 3D printing of biometals for prostheses and implants: a reviewApurba Das0https://orcid.org/0000-0003-2695-2336Pradhyut Rajkumar1https://orcid.org/0000-0003-1896-3262Department of Physics, Handique Girls’ College, Guwahati 781001, Assam, IndiaDepartment of Physics, Nabajyoti College, Barpeta 781319, Assam, IndiaMetal 3D printing has revolutionized the fabrication of biometallic prostheses and implants, offering unprecedented design flexibility, patient-specific customization, and enhanced biomechanical performance. This review explores the current advancements in metal additive manufacturing (AM) techniques, including selective laser melting (SLM), electron beam melting (EBM), fused deposition modeling (FDM), directed energy deposition (DED), sheet lamination, stereolithography (SLA), and binder jetting, for processing biocompatible metals such as titanium, cobalt-chromium, and stainless steel. The article discusses major benefits, such as enhanced osseointegration, complex lattice architectures for weight saving, and optimized mechanical properties. The challenges of residual stresses, surface finish, and regulatory issues are also discussed. The review concludes by defining future research avenues in material design, process development, and clinical translation to increase the efficacy and reliability of 3D-printed biometal implants.https://www.explorationpub.com/uploads/Article/A101338/101338.pdfbiometals3d printingbiocompatibilitymechanical properties
spellingShingle Apurba Das
Pradhyut Rajkumar
Metal 3D printing of biometals for prostheses and implants: a review
Exploration of BioMat-X
biometals
3d printing
biocompatibility
mechanical properties
title Metal 3D printing of biometals for prostheses and implants: a review
title_full Metal 3D printing of biometals for prostheses and implants: a review
title_fullStr Metal 3D printing of biometals for prostheses and implants: a review
title_full_unstemmed Metal 3D printing of biometals for prostheses and implants: a review
title_short Metal 3D printing of biometals for prostheses and implants: a review
title_sort metal 3d printing of biometals for prostheses and implants a review
topic biometals
3d printing
biocompatibility
mechanical properties
url https://www.explorationpub.com/uploads/Article/A101338/101338.pdf
work_keys_str_mv AT apurbadas metal3dprintingofbiometalsforprosthesesandimplantsareview
AT pradhyutrajkumar metal3dprintingofbiometalsforprosthesesandimplantsareview