Retroffiting and Repairing Cooling Tower Structure Within A Tide Deadline

<p><em>This project focused on the retrofitting of an aging cooling tower at PT. Sulfindo Adiusaha's Chlor Alkali Plant. The goal was to incorporate advanced technology and features into the cooling tower, in response to regulatory modifications and the need to upgrade older buildin...

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Main Author: Benny Dwika Leonanda
Format: Article
Language:English
Published: Department of Mechanical Engineering, Faculty of Engineering, Universitas Andalas 2023-05-01
Series:Metal: Jurnal Sistem Mekanik dan Termal
Subjects:
Online Access:https://metal.ft.unand.ac.id/index.php/metal/article/view/240
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author Benny Dwika Leonanda
author_facet Benny Dwika Leonanda
author_sort Benny Dwika Leonanda
collection DOAJ
description <p><em>This project focused on the retrofitting of an aging cooling tower at PT. Sulfindo Adiusaha's Chlor Alkali Plant. The goal was to incorporate advanced technology and features into the cooling tower, in response to regulatory modifications and the need to upgrade older buildings to improve their resilience and performance. The existing wood structure of Cooling Tower T 9120 GH was replaced with a new FRP structure, and the Fill Pack was also replaced during the retrofit to restore the cooling capacity to the original design. The project was completed within a tight timeline of 10 days to ensure long-term reliability of operations at the plant.</em></p><p><em>Following the commissioning of the new cooling tower structure, the retrofitted T 9120 GH cooling tower was able to deliver a cooling capacity of 10.8 million Kcal with an efficiency of 78.6%, indicating good condition and close to the original design performance. The maximum vibration data on the motor and base frame were recorded at 10 mm/s2, which is within the satisfactory category based on the CTI Standard. Motor bearing temperature was recorded at 65°C, indicating good performance.</em></p><em>This project demonstrates the importance of timely upgrades to maintain plant operations and ensure long-term reliability. Retrofitting an aging cooling tower can improve its functionality, efficiency, and environmental impact. The success of this project also highlights that retrofitting can be done within a tight timeline, without compromising on safety or quality, provided proper planning and execution are in place.</em>
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id doaj-art-97ced0d5043e43209aec21db0a165c92
institution Kabale University
issn 2598-1137
2597-4483
language English
publishDate 2023-05-01
publisher Department of Mechanical Engineering, Faculty of Engineering, Universitas Andalas
record_format Article
series Metal: Jurnal Sistem Mekanik dan Termal
spelling doaj-art-97ced0d5043e43209aec21db0a165c922025-02-01T10:20:39ZengDepartment of Mechanical Engineering, Faculty of Engineering, Universitas AndalasMetal: Jurnal Sistem Mekanik dan Termal2598-11372597-44832023-05-0171404710.25077/metal.7.1.40-47.2023131Retroffiting and Repairing Cooling Tower Structure Within A Tide DeadlineBenny Dwika Leonanda0Jurusan Teknik Mesin Fakultas Teknik Universitas Andalas<p><em>This project focused on the retrofitting of an aging cooling tower at PT. Sulfindo Adiusaha's Chlor Alkali Plant. The goal was to incorporate advanced technology and features into the cooling tower, in response to regulatory modifications and the need to upgrade older buildings to improve their resilience and performance. The existing wood structure of Cooling Tower T 9120 GH was replaced with a new FRP structure, and the Fill Pack was also replaced during the retrofit to restore the cooling capacity to the original design. The project was completed within a tight timeline of 10 days to ensure long-term reliability of operations at the plant.</em></p><p><em>Following the commissioning of the new cooling tower structure, the retrofitted T 9120 GH cooling tower was able to deliver a cooling capacity of 10.8 million Kcal with an efficiency of 78.6%, indicating good condition and close to the original design performance. The maximum vibration data on the motor and base frame were recorded at 10 mm/s2, which is within the satisfactory category based on the CTI Standard. Motor bearing temperature was recorded at 65°C, indicating good performance.</em></p><em>This project demonstrates the importance of timely upgrades to maintain plant operations and ensure long-term reliability. Retrofitting an aging cooling tower can improve its functionality, efficiency, and environmental impact. The success of this project also highlights that retrofitting can be done within a tight timeline, without compromising on safety or quality, provided proper planning and execution are in place.</em>https://metal.ft.unand.ac.id/index.php/metal/article/view/240retrofitting, cooling tower, frp
spellingShingle Benny Dwika Leonanda
Retroffiting and Repairing Cooling Tower Structure Within A Tide Deadline
Metal: Jurnal Sistem Mekanik dan Termal
retrofitting, cooling tower, frp
title Retroffiting and Repairing Cooling Tower Structure Within A Tide Deadline
title_full Retroffiting and Repairing Cooling Tower Structure Within A Tide Deadline
title_fullStr Retroffiting and Repairing Cooling Tower Structure Within A Tide Deadline
title_full_unstemmed Retroffiting and Repairing Cooling Tower Structure Within A Tide Deadline
title_short Retroffiting and Repairing Cooling Tower Structure Within A Tide Deadline
title_sort retroffiting and repairing cooling tower structure within a tide deadline
topic retrofitting, cooling tower, frp
url https://metal.ft.unand.ac.id/index.php/metal/article/view/240
work_keys_str_mv AT bennydwikaleonanda retroffitingandrepairingcoolingtowerstructurewithinatidedeadline