Microfluidic Microreactor Device With Integrated Heaters for Temperature Assisted Synthesis of Gold Nanoparticles and Alkene

Thermal synthesis is an essential process in most chemical formulations. While several well-established methods exist for synthesizing materials in large quantities, synthesizing materials on a small scale is challenging and costly. This work delves into the design and functionality of microfluidic-...

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Main Authors: Tinku Naik Banavathi, Mukesh Kumar Sivakumar, Aniket Balapure, Sohan Dudala, Satish Kumar Dubey, Sanket Goel
Format: Article
Language:English
Published: IEEE 2024-01-01
Series:IEEE Open Journal of Nanotechnology
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10742960/
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author Tinku Naik Banavathi
Mukesh Kumar Sivakumar
Aniket Balapure
Sohan Dudala
Satish Kumar Dubey
Sanket Goel
author_facet Tinku Naik Banavathi
Mukesh Kumar Sivakumar
Aniket Balapure
Sohan Dudala
Satish Kumar Dubey
Sanket Goel
author_sort Tinku Naik Banavathi
collection DOAJ
description Thermal synthesis is an essential process in most chemical formulations. While several well-established methods exist for synthesizing materials in large quantities, synthesizing materials on a small scale is challenging and costly. This work delves into the design and functionality of microfluidic-based thermal synthesis microreactors, which are highly customizable and cost-effective. Instead of conventional electrothermal heaters, Laser-Induced Graphene (LIG) heaters are leveraged over traditional electrothermal heaters due to their cost-effectiveness, simplified fabrication process, and high level of customization. The parameters for developing these LIG heaters were optimized by tuning the speed and power of the CO<sub>2</sub> laser to obtain both the desired electrical conductivity and mechanical strength. The developed heaters were integrated with microfluidic devices fabricated using the soft-lithography technique. The functionality of these devices was demonstrated by performing gold nanoparticles (inorganic) and alkene (organic) synthesis. The synthesized gold nanoparticles (AuNPs) and alkene solution were analyzed using UV-visible spectroscopy, Fourier Transform Infrared (FTIR) spectroscopy, and Nuclear Magnetic Resonance (NMR) techniques to evaluate the quality of the end products. The functionality of synthesized solutions can be utilized as catalyst in electrochemical applications and as precursors in downstream chemical syntheses.
format Article
id doaj-art-967b6e9421ee4ef5967a1faafe0f440e
institution Kabale University
issn 2644-1292
language English
publishDate 2024-01-01
publisher IEEE
record_format Article
series IEEE Open Journal of Nanotechnology
spelling doaj-art-967b6e9421ee4ef5967a1faafe0f440e2025-01-24T00:02:29ZengIEEEIEEE Open Journal of Nanotechnology2644-12922024-01-01513414010.1109/OJNANO.2024.349211610742960Microfluidic Microreactor Device With Integrated Heaters for Temperature Assisted Synthesis of Gold Nanoparticles and AlkeneTinku Naik Banavathi0Mukesh Kumar Sivakumar1https://orcid.org/0000-0002-5368-0404Aniket Balapure2https://orcid.org/0000-0003-2937-8341Sohan Dudala3https://orcid.org/0000-0002-5197-330XSatish Kumar Dubey4https://orcid.org/0000-0002-9023-1587Sanket Goel5https://orcid.org/0000-0002-9739-4178Cleome Innovations, TBI, BITS Pilani - Hyderabad Campus, Jawahar Nagar, Kapra Mandal, Hyderabad, Telangana, IndiaCleome Innovations, TBI, BITS Pilani - Hyderabad Campus, Jawahar Nagar, Kapra Mandal, Hyderabad, Telangana, IndiaBirla Institute of Technology and Science (BITS) Pilani - Hyderabad Campus, Jawahar Nagar, Kapra Mandal, Hyderabad, Telangana, IndiaCleome Innovations, TBI, BITS Pilani - Hyderabad Campus, Jawahar Nagar, Kapra Mandal, Hyderabad, Telangana, IndiaCleome Innovations, TBI, BITS Pilani - Hyderabad Campus, Jawahar Nagar, Kapra Mandal, Hyderabad, Telangana, IndiaCleome Innovations, TBI, BITS Pilani - Hyderabad Campus, Jawahar Nagar, Kapra Mandal, Hyderabad, Telangana, IndiaThermal synthesis is an essential process in most chemical formulations. While several well-established methods exist for synthesizing materials in large quantities, synthesizing materials on a small scale is challenging and costly. This work delves into the design and functionality of microfluidic-based thermal synthesis microreactors, which are highly customizable and cost-effective. Instead of conventional electrothermal heaters, Laser-Induced Graphene (LIG) heaters are leveraged over traditional electrothermal heaters due to their cost-effectiveness, simplified fabrication process, and high level of customization. The parameters for developing these LIG heaters were optimized by tuning the speed and power of the CO<sub>2</sub> laser to obtain both the desired electrical conductivity and mechanical strength. The developed heaters were integrated with microfluidic devices fabricated using the soft-lithography technique. The functionality of these devices was demonstrated by performing gold nanoparticles (inorganic) and alkene (organic) synthesis. The synthesized gold nanoparticles (AuNPs) and alkene solution were analyzed using UV-visible spectroscopy, Fourier Transform Infrared (FTIR) spectroscopy, and Nuclear Magnetic Resonance (NMR) techniques to evaluate the quality of the end products. The functionality of synthesized solutions can be utilized as catalyst in electrochemical applications and as precursors in downstream chemical syntheses.https://ieeexplore.ieee.org/document/10742960/Laser-induced graphene heatersmicrofluidicspolydimethylsiloxanemicroreactors
spellingShingle Tinku Naik Banavathi
Mukesh Kumar Sivakumar
Aniket Balapure
Sohan Dudala
Satish Kumar Dubey
Sanket Goel
Microfluidic Microreactor Device With Integrated Heaters for Temperature Assisted Synthesis of Gold Nanoparticles and Alkene
IEEE Open Journal of Nanotechnology
Laser-induced graphene heaters
microfluidics
polydimethylsiloxane
microreactors
title Microfluidic Microreactor Device With Integrated Heaters for Temperature Assisted Synthesis of Gold Nanoparticles and Alkene
title_full Microfluidic Microreactor Device With Integrated Heaters for Temperature Assisted Synthesis of Gold Nanoparticles and Alkene
title_fullStr Microfluidic Microreactor Device With Integrated Heaters for Temperature Assisted Synthesis of Gold Nanoparticles and Alkene
title_full_unstemmed Microfluidic Microreactor Device With Integrated Heaters for Temperature Assisted Synthesis of Gold Nanoparticles and Alkene
title_short Microfluidic Microreactor Device With Integrated Heaters for Temperature Assisted Synthesis of Gold Nanoparticles and Alkene
title_sort microfluidic microreactor device with integrated heaters for temperature assisted synthesis of gold nanoparticles and alkene
topic Laser-induced graphene heaters
microfluidics
polydimethylsiloxane
microreactors
url https://ieeexplore.ieee.org/document/10742960/
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AT aniketbalapure microfluidicmicroreactordevicewithintegratedheatersfortemperatureassistedsynthesisofgoldnanoparticlesandalkene
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