Development of technology for producing biodegradable hybrid composites based on polyethylene, starch, and monoglycerides

Objectives. This work aimed to develop technology to produce biodegradable hybrid composite (BHC) films based on low-density polyethylene (LDPE) 115030-070 and thermoplastic starches (TPS) of various origins (corn, pea, and rice), with distilled monoglycerides as the plasticizer. The properties of t...

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Main Authors: I. Yu. Vasilyev, V. V. Ananyev, V. V. Kolpakova, A. S. Sardzhveladze
Format: Article
Language:Russian
Published: MIREA - Russian Technological University 2021-01-01
Series:Тонкие химические технологии
Subjects:
Online Access:https://www.finechem-mirea.ru/jour/article/view/1667
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author I. Yu. Vasilyev
V. V. Ananyev
V. V. Kolpakova
A. S. Sardzhveladze
author_facet I. Yu. Vasilyev
V. V. Ananyev
V. V. Kolpakova
A. S. Sardzhveladze
author_sort I. Yu. Vasilyev
collection DOAJ
description Objectives. This work aimed to develop technology to produce biodegradable hybrid composite (BHC) films based on low-density polyethylene (LDPE) 115030-070 and thermoplastic starches (TPS) of various origins (corn, pea, and rice), with distilled monoglycerides as the plasticizer. The properties of the produced BHC films were studied and the optimal native starch : glycerol : monoglycerides ratio is proposed.Methods. TPS and BHC films based on this material were produced from different types of native starches in laboratory extruders (Brabender and MashPlast, Russia), and the extruded melts were subjected to ultrasonic vibrations. The structure and appearance of the BHC films were studied using scanning electron microscopy and rheology. Their biodegradability was assessed by immersing them in biocompost for three months. To evaluate the mechanical performance of the BHC films produced with and without ultrasound, the changes in tensile stress and elongation at break were determined during the biodegradation process.Results. The BHC films had a homogeneous structure, except small agglomerates (non-melted starch grains), which did not reduce their quality. The films with monoglycerides had high tensile strength, which was comparable with low-density polyethylene. After removing samples of the BHC films from the biocompost, their tensile strength decreased by 20%, which shows their biodegradability.Conclusions. The produced biodegradable composite films and the technology used to produce them will be applicable for the packaging industry to reduce environmental impact.
format Article
id doaj-art-96733ed329c14b15a35a1ac3af2d3a70
institution Kabale University
issn 2410-6593
2686-7575
language Russian
publishDate 2021-01-01
publisher MIREA - Russian Technological University
record_format Article
series Тонкие химические технологии
spelling doaj-art-96733ed329c14b15a35a1ac3af2d3a702025-08-20T03:56:32ZrusMIREA - Russian Technological UniversityТонкие химические технологии2410-65932686-75752021-01-01156445510.32362/2410-6593-2020-15-6-44-551617Development of technology for producing biodegradable hybrid composites based on polyethylene, starch, and monoglyceridesI. Yu. Vasilyev0V. V. Ananyev1V. V. Kolpakova2A. S. Sardzhveladze3Moscow Polytechnic UniversityMoscow Polytechnic UniversityAll-Russian Research Institute of Starch ProductsAll-Russian Research Institute of Starch ProductsObjectives. This work aimed to develop technology to produce biodegradable hybrid composite (BHC) films based on low-density polyethylene (LDPE) 115030-070 and thermoplastic starches (TPS) of various origins (corn, pea, and rice), with distilled monoglycerides as the plasticizer. The properties of the produced BHC films were studied and the optimal native starch : glycerol : monoglycerides ratio is proposed.Methods. TPS and BHC films based on this material were produced from different types of native starches in laboratory extruders (Brabender and MashPlast, Russia), and the extruded melts were subjected to ultrasonic vibrations. The structure and appearance of the BHC films were studied using scanning electron microscopy and rheology. Their biodegradability was assessed by immersing them in biocompost for three months. To evaluate the mechanical performance of the BHC films produced with and without ultrasound, the changes in tensile stress and elongation at break were determined during the biodegradation process.Results. The BHC films had a homogeneous structure, except small agglomerates (non-melted starch grains), which did not reduce their quality. The films with monoglycerides had high tensile strength, which was comparable with low-density polyethylene. After removing samples of the BHC films from the biocompost, their tensile strength decreased by 20%, which shows their biodegradability.Conclusions. The produced biodegradable composite films and the technology used to produce them will be applicable for the packaging industry to reduce environmental impact.https://www.finechem-mirea.ru/jour/article/view/1667polyolefinthermoplastic starchbiodegradable polymer compositestructural modificationextrusion
spellingShingle I. Yu. Vasilyev
V. V. Ananyev
V. V. Kolpakova
A. S. Sardzhveladze
Development of technology for producing biodegradable hybrid composites based on polyethylene, starch, and monoglycerides
Тонкие химические технологии
polyolefin
thermoplastic starch
biodegradable polymer composite
structural modification
extrusion
title Development of technology for producing biodegradable hybrid composites based on polyethylene, starch, and monoglycerides
title_full Development of technology for producing biodegradable hybrid composites based on polyethylene, starch, and monoglycerides
title_fullStr Development of technology for producing biodegradable hybrid composites based on polyethylene, starch, and monoglycerides
title_full_unstemmed Development of technology for producing biodegradable hybrid composites based on polyethylene, starch, and monoglycerides
title_short Development of technology for producing biodegradable hybrid composites based on polyethylene, starch, and monoglycerides
title_sort development of technology for producing biodegradable hybrid composites based on polyethylene starch and monoglycerides
topic polyolefin
thermoplastic starch
biodegradable polymer composite
structural modification
extrusion
url https://www.finechem-mirea.ru/jour/article/view/1667
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AT vvananyev developmentoftechnologyforproducingbiodegradablehybridcompositesbasedonpolyethylenestarchandmonoglycerides
AT vvkolpakova developmentoftechnologyforproducingbiodegradablehybridcompositesbasedonpolyethylenestarchandmonoglycerides
AT assardzhveladze developmentoftechnologyforproducingbiodegradablehybridcompositesbasedonpolyethylenestarchandmonoglycerides