Working Load Characteristics of the PDC-Cone Composite Bit under Impact and Scraping

The PDC-roller hybrid bit combines the cutting structure of a tricone bit with a PDC bit. It can achieve good results, breaking rock in directional drilling, drilling in inhomogeneous formations, and drilling in formations with high levels of hardness, and it can achieve the engineering goals of inc...

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Main Authors: Kuilin Huang, Chunxiao Zhou, Yingxin Yang, Haitao Ren, Qingzhi Niu
Format: Article
Language:English
Published: Wiley 2020-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2020/7540519
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author Kuilin Huang
Chunxiao Zhou
Yingxin Yang
Haitao Ren
Qingzhi Niu
author_facet Kuilin Huang
Chunxiao Zhou
Yingxin Yang
Haitao Ren
Qingzhi Niu
author_sort Kuilin Huang
collection DOAJ
description The PDC-roller hybrid bit combines the cutting structure of a tricone bit with a PDC bit. It can achieve good results, breaking rock in directional drilling, drilling in inhomogeneous formations, and drilling in formations with high levels of hardness, and it can achieve the engineering goals of increasing speed and efficiency. First, we analyzed the rock-breaking mechanism of the composite bit and the principles of cushioning, torsion reduction, and prebreaking of the cone teeth during the breaking of rock. Second, cutting load models of the cone teeth and PDC teeth were established through unit experiments and through the calculation methods of the axial force, lateral force and torque, and lateral bending moment of the composite bit. Third, the digital simulation and analysis system was improved to include the function of calculating the working load of the composite bit. Taking an 8-1/2 inch, 2 + 4 type composite bit as an example, the working load characteristics of three cutting structures (cone, blade, and composite) were analyzed and compared. The analysis shows that the composite bit has high drilling efficiency, obvious deviation advantages, and good working stability under specific formation conditions. This paper provides technical support for the performance analysis, formation adaptability evaluation, and cutting structure design optimization of the PDC-cone bit.
format Article
id doaj-art-944785e244f44174a3074b753e6b186e
institution Kabale University
issn 1070-9622
1875-9203
language English
publishDate 2020-01-01
publisher Wiley
record_format Article
series Shock and Vibration
spelling doaj-art-944785e244f44174a3074b753e6b186e2025-02-03T06:45:59ZengWileyShock and Vibration1070-96221875-92032020-01-01202010.1155/2020/75405197540519Working Load Characteristics of the PDC-Cone Composite Bit under Impact and ScrapingKuilin Huang0Chunxiao Zhou1Yingxin Yang2Haitao Ren3Qingzhi Niu4School of Mechanical and Electrical Engineering, Southwest Petroleum University, Chengdu 610500, ChinaSchool of Engineering, Southwest Petroleum University, Nanchong Campus, Nanchong 637001, ChinaSchool of Mechanical and Electrical Engineering, Southwest Petroleum University, Chengdu 610500, ChinaSchool of Mechanical and Electrical Engineering, Southwest Petroleum University, Chengdu 610500, ChinaPu Yang Association for Science and Technology, Puyang 457001, ChinaThe PDC-roller hybrid bit combines the cutting structure of a tricone bit with a PDC bit. It can achieve good results, breaking rock in directional drilling, drilling in inhomogeneous formations, and drilling in formations with high levels of hardness, and it can achieve the engineering goals of increasing speed and efficiency. First, we analyzed the rock-breaking mechanism of the composite bit and the principles of cushioning, torsion reduction, and prebreaking of the cone teeth during the breaking of rock. Second, cutting load models of the cone teeth and PDC teeth were established through unit experiments and through the calculation methods of the axial force, lateral force and torque, and lateral bending moment of the composite bit. Third, the digital simulation and analysis system was improved to include the function of calculating the working load of the composite bit. Taking an 8-1/2 inch, 2 + 4 type composite bit as an example, the working load characteristics of three cutting structures (cone, blade, and composite) were analyzed and compared. The analysis shows that the composite bit has high drilling efficiency, obvious deviation advantages, and good working stability under specific formation conditions. This paper provides technical support for the performance analysis, formation adaptability evaluation, and cutting structure design optimization of the PDC-cone bit.http://dx.doi.org/10.1155/2020/7540519
spellingShingle Kuilin Huang
Chunxiao Zhou
Yingxin Yang
Haitao Ren
Qingzhi Niu
Working Load Characteristics of the PDC-Cone Composite Bit under Impact and Scraping
Shock and Vibration
title Working Load Characteristics of the PDC-Cone Composite Bit under Impact and Scraping
title_full Working Load Characteristics of the PDC-Cone Composite Bit under Impact and Scraping
title_fullStr Working Load Characteristics of the PDC-Cone Composite Bit under Impact and Scraping
title_full_unstemmed Working Load Characteristics of the PDC-Cone Composite Bit under Impact and Scraping
title_short Working Load Characteristics of the PDC-Cone Composite Bit under Impact and Scraping
title_sort working load characteristics of the pdc cone composite bit under impact and scraping
url http://dx.doi.org/10.1155/2020/7540519
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AT chunxiaozhou workingloadcharacteristicsofthepdcconecompositebitunderimpactandscraping
AT yingxinyang workingloadcharacteristicsofthepdcconecompositebitunderimpactandscraping
AT haitaoren workingloadcharacteristicsofthepdcconecompositebitunderimpactandscraping
AT qingzhiniu workingloadcharacteristicsofthepdcconecompositebitunderimpactandscraping