High temperature corrosion of commercial FeCrAl alloys (Kanthal AF) in nitrogen gas

In the present study, the corrosion mechanism of commercial FeCrAl alloy (Kanthal AF) during annealing in nitrogen gas (4.6) at 900°C and 1200°C is outlined. Isothermal and thermo-cyclic tests with varying total exposure times, heating rates, and annealing temperatures were performed. Oxidation test...

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Main Authors: Veskovič-Bukudura S., Kovač J., Karpe B., Umek P., Nagode A., Cerc-Korošec R., Bizjak M.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2019-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2019/1450-53391900012V.pdf
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author Veskovič-Bukudura S.
Kovač J.
Karpe B.
Umek P.
Nagode A.
Cerc-Korošec R.
Bizjak M.
author_facet Veskovič-Bukudura S.
Kovač J.
Karpe B.
Umek P.
Nagode A.
Cerc-Korošec R.
Bizjak M.
author_sort Veskovič-Bukudura S.
collection DOAJ
description In the present study, the corrosion mechanism of commercial FeCrAl alloy (Kanthal AF) during annealing in nitrogen gas (4.6) at 900°C and 1200°C is outlined. Isothermal and thermo-cyclic tests with varying total exposure times, heating rates, and annealing temperatures were performed. Oxidation test in air and nitrogen gas were carried out by thermogravimetric analysis. The microstructure is characterized by scanning electron microscopy (SEM-EDX), Auger electron spectroscopy (AES), and focused ion beam (FIB-EDX) analysis. The results show that the progression of corrosion takes place through the formation of localized subsurface nitridation regions, composed of AlN phase particles, which reduces the aluminum activity and causes embrittlement and spallation. The processes of Al-nitride formation and Al-oxide scale growth depend on annealing temperature and heating rate. It was found that nitridation of the FeCrAl alloy is a faster process than oxidation during annealing in a nitrogen gas with low oxygen partial pressure and represents the main cause of alloy degradation.
format Article
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institution Kabale University
issn 1450-5339
2217-7175
language English
publishDate 2019-01-01
publisher University of Belgrade, Technical Faculty, Bor
record_format Article
series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-90d7b8cf6983487a9e923a938333fd002025-02-02T09:21:19ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392217-71752019-01-01551556310.2298/JMMB181121012V1450-53391900012VHigh temperature corrosion of commercial FeCrAl alloys (Kanthal AF) in nitrogen gasVeskovič-Bukudura S.0Kovač J.1Karpe B.2Umek P.3Nagode A.4Cerc-Korošec R.5Bizjak M.6Hidria d.o.o., Idrija, SloveniaInstitute Josef Stefan, Ljubljana, SloveniaUniversity of Ljubljana, Faculty of Natural Sciences and Engineering, Ljubljana, SloveniaInstitute Josef Stefan, Ljubljana, SloveniaUniversity of Ljubljana, Faculty of Natural Sciences and Engineering, Ljubljana, SloveniaUniversity of Ljubljana, Faculty of Chemistry and Chemical Technology, Ljubljana, SloveniaUniversity of Ljubljana, Faculty of Natural Sciences and Engineering, Ljubljana, SloveniaIn the present study, the corrosion mechanism of commercial FeCrAl alloy (Kanthal AF) during annealing in nitrogen gas (4.6) at 900°C and 1200°C is outlined. Isothermal and thermo-cyclic tests with varying total exposure times, heating rates, and annealing temperatures were performed. Oxidation test in air and nitrogen gas were carried out by thermogravimetric analysis. The microstructure is characterized by scanning electron microscopy (SEM-EDX), Auger electron spectroscopy (AES), and focused ion beam (FIB-EDX) analysis. The results show that the progression of corrosion takes place through the formation of localized subsurface nitridation regions, composed of AlN phase particles, which reduces the aluminum activity and causes embrittlement and spallation. The processes of Al-nitride formation and Al-oxide scale growth depend on annealing temperature and heating rate. It was found that nitridation of the FeCrAl alloy is a faster process than oxidation during annealing in a nitrogen gas with low oxygen partial pressure and represents the main cause of alloy degradation.http://www.doiserbia.nb.rs/img/doi/1450-5339/2019/1450-53391900012V.pdffecral alloysalumina scaleoxidationnitridationcorrosionaln phase
spellingShingle Veskovič-Bukudura S.
Kovač J.
Karpe B.
Umek P.
Nagode A.
Cerc-Korošec R.
Bizjak M.
High temperature corrosion of commercial FeCrAl alloys (Kanthal AF) in nitrogen gas
Journal of Mining and Metallurgy. Section B: Metallurgy
fecral alloys
alumina scale
oxidation
nitridation
corrosion
aln phase
title High temperature corrosion of commercial FeCrAl alloys (Kanthal AF) in nitrogen gas
title_full High temperature corrosion of commercial FeCrAl alloys (Kanthal AF) in nitrogen gas
title_fullStr High temperature corrosion of commercial FeCrAl alloys (Kanthal AF) in nitrogen gas
title_full_unstemmed High temperature corrosion of commercial FeCrAl alloys (Kanthal AF) in nitrogen gas
title_short High temperature corrosion of commercial FeCrAl alloys (Kanthal AF) in nitrogen gas
title_sort high temperature corrosion of commercial fecral alloys kanthal af in nitrogen gas
topic fecral alloys
alumina scale
oxidation
nitridation
corrosion
aln phase
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2019/1450-53391900012V.pdf
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