A Numerical Study on the Crashworthiness of Corrugated Conical Tubes with Small Semi-Apical Angles and Their Influence Mechanism

To develop a new type of biomimetic single-cell and multi-cell energy-absorbing box (tube) featuring conical tubes at the intersection of cell walls, it is necessary to address the issue of large bottom-space requirements in current conical energy-absorbing tubes with superior crashworthiness due to...

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Main Authors: Yiheng Song, Qinyu Lin, Jinxiang Chen, Tidong Zhao
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Biomimetics
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Online Access:https://www.mdpi.com/2313-7673/10/1/29
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author Yiheng Song
Qinyu Lin
Jinxiang Chen
Tidong Zhao
author_facet Yiheng Song
Qinyu Lin
Jinxiang Chen
Tidong Zhao
author_sort Yiheng Song
collection DOAJ
description To develop a new type of biomimetic single-cell and multi-cell energy-absorbing box (tube) featuring conical tubes at the intersection of cell walls, it is necessary to address the issue of large bottom-space requirements in current conical energy-absorbing tubes with superior crashworthiness due to their large semi-apical angles. This study proposes adding corrugations to conical tubes with small semi-apical angles and modifying the bottom by replacing the last one or two inclined corrugations with vertical ones. Finite element simulation results show that, compared to conventional conical tubes, adding corrugations reduces the optimal semi-apical angle of conical tubes by 5°, with the optimal range being 5–10°. Furthermore, the modification method of replacing inclined corrugations with vertical ones effectively mitigates the challenges of increasing peak crushing force and large end-peak crushing force as the semi-apical angle increases. This structural optimization lays a foundation for the development of new biomimetic single-cell and multi-cell energy-absorbing boxes (tubes) incorporating conical tubes.
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series Biomimetics
spelling doaj-art-8fe2209b26fa419c97474f7d94bb252c2025-01-24T13:24:39ZengMDPI AGBiomimetics2313-76732025-01-011012910.3390/biomimetics10010029A Numerical Study on the Crashworthiness of Corrugated Conical Tubes with Small Semi-Apical Angles and Their Influence MechanismYiheng Song0Qinyu Lin1Jinxiang Chen2Tidong Zhao3School of Civil Engineering, Key Laboratory of Concrete and Prestressed Concrete Structures of the Ministry of Education, Southeast University, Nanjing 211189, ChinaSchool of Civil Engineering, Key Laboratory of Concrete and Prestressed Concrete Structures of the Ministry of Education, Southeast University, Nanjing 211189, ChinaSchool of Civil Engineering, Key Laboratory of Concrete and Prestressed Concrete Structures of the Ministry of Education, Southeast University, Nanjing 211189, ChinaSchool of Civil Engineering, Key Laboratory of Concrete and Prestressed Concrete Structures of the Ministry of Education, Southeast University, Nanjing 211189, ChinaTo develop a new type of biomimetic single-cell and multi-cell energy-absorbing box (tube) featuring conical tubes at the intersection of cell walls, it is necessary to address the issue of large bottom-space requirements in current conical energy-absorbing tubes with superior crashworthiness due to their large semi-apical angles. This study proposes adding corrugations to conical tubes with small semi-apical angles and modifying the bottom by replacing the last one or two inclined corrugations with vertical ones. Finite element simulation results show that, compared to conventional conical tubes, adding corrugations reduces the optimal semi-apical angle of conical tubes by 5°, with the optimal range being 5–10°. Furthermore, the modification method of replacing inclined corrugations with vertical ones effectively mitigates the challenges of increasing peak crushing force and large end-peak crushing force as the semi-apical angle increases. This structural optimization lays a foundation for the development of new biomimetic single-cell and multi-cell energy-absorbing boxes (tubes) incorporating conical tubes.https://www.mdpi.com/2313-7673/10/1/29biomimeticenergy absorptioncrashworthinesssemi-apical anglecorrugation
spellingShingle Yiheng Song
Qinyu Lin
Jinxiang Chen
Tidong Zhao
A Numerical Study on the Crashworthiness of Corrugated Conical Tubes with Small Semi-Apical Angles and Their Influence Mechanism
Biomimetics
biomimetic
energy absorption
crashworthiness
semi-apical angle
corrugation
title A Numerical Study on the Crashworthiness of Corrugated Conical Tubes with Small Semi-Apical Angles and Their Influence Mechanism
title_full A Numerical Study on the Crashworthiness of Corrugated Conical Tubes with Small Semi-Apical Angles and Their Influence Mechanism
title_fullStr A Numerical Study on the Crashworthiness of Corrugated Conical Tubes with Small Semi-Apical Angles and Their Influence Mechanism
title_full_unstemmed A Numerical Study on the Crashworthiness of Corrugated Conical Tubes with Small Semi-Apical Angles and Their Influence Mechanism
title_short A Numerical Study on the Crashworthiness of Corrugated Conical Tubes with Small Semi-Apical Angles and Their Influence Mechanism
title_sort numerical study on the crashworthiness of corrugated conical tubes with small semi apical angles and their influence mechanism
topic biomimetic
energy absorption
crashworthiness
semi-apical angle
corrugation
url https://www.mdpi.com/2313-7673/10/1/29
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