Effect of Geometry on the Dissolution Behaviour of Complex Additively Manufactured Tablets

Additive manufacturing (AM) processes, such as fused deposition modelling (FDM), have emerged as transformative technologies in pharmaceutical manufacturing, enabling the production of drug delivery systems with complex and customised geometries. These advancements provide precise control over drug...

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Main Authors: Seyedebrahim Afkhami, Meisam Abdi, Reza Baserinia
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Journal of Manufacturing and Materials Processing
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Online Access:https://www.mdpi.com/2504-4494/9/1/11
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author Seyedebrahim Afkhami
Meisam Abdi
Reza Baserinia
author_facet Seyedebrahim Afkhami
Meisam Abdi
Reza Baserinia
author_sort Seyedebrahim Afkhami
collection DOAJ
description Additive manufacturing (AM) processes, such as fused deposition modelling (FDM), have emerged as transformative technologies in pharmaceutical manufacturing, enabling the production of drug delivery systems with complex and customised geometries. These advancements provide precise control over drug release profiles and facilitate the development of patient-specific medicines. This study investigates the dissolution behaviour of AM-fabricated tablets made from polyvinyl alcohol (PVA), a hydrophilic and biocompatible polymer widely used in drug delivery systems. The influence of the initial mass, surface area, and surface-area-to-volume ratio (S/V) on dissolution kinetics is evaluated for tablets with intricate geometries. Our findings demonstrate that these parameters, while critical for conventional tablet shapes, are insufficient to fully predict the dissolution behaviour of complex geometries. Furthermore, this study highlights how geometric modifications can enable the administration of the same drug dosage through sustained or immediate release profiles, offering enhanced versatility in drug delivery. By leveraging the geometric design freedom provided by AM technologies, this research underscores the potential for optimising drug delivery systems to improve therapeutic outcomes and patient compliance.
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publishDate 2025-01-01
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series Journal of Manufacturing and Materials Processing
spelling doaj-art-8d0ca4bbae4c4b0f95ee9f258fc8ce1f2025-01-24T13:36:26ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942025-01-01911110.3390/jmmp9010011Effect of Geometry on the Dissolution Behaviour of Complex Additively Manufactured TabletsSeyedebrahim Afkhami0Meisam Abdi1Reza Baserinia2School of Engineering and Sustainable Development, Faculty of Computing, Engineering, and Media, De Montfort University, Leicester LE1 9BH, UKSchool of Engineering and Sustainable Development, Faculty of Computing, Engineering, and Media, De Montfort University, Leicester LE1 9BH, UKSchool of Engineering, College of Science and Engineering, University of Leicester, Leicester LE1 7RH, UKAdditive manufacturing (AM) processes, such as fused deposition modelling (FDM), have emerged as transformative technologies in pharmaceutical manufacturing, enabling the production of drug delivery systems with complex and customised geometries. These advancements provide precise control over drug release profiles and facilitate the development of patient-specific medicines. This study investigates the dissolution behaviour of AM-fabricated tablets made from polyvinyl alcohol (PVA), a hydrophilic and biocompatible polymer widely used in drug delivery systems. The influence of the initial mass, surface area, and surface-area-to-volume ratio (S/V) on dissolution kinetics is evaluated for tablets with intricate geometries. Our findings demonstrate that these parameters, while critical for conventional tablet shapes, are insufficient to fully predict the dissolution behaviour of complex geometries. Furthermore, this study highlights how geometric modifications can enable the administration of the same drug dosage through sustained or immediate release profiles, offering enhanced versatility in drug delivery. By leveraging the geometric design freedom provided by AM technologies, this research underscores the potential for optimising drug delivery systems to improve therapeutic outcomes and patient compliance.https://www.mdpi.com/2504-4494/9/1/11additive manufacturingtablet dissolutionfused deposition modellingpharmaceutical 3D printing
spellingShingle Seyedebrahim Afkhami
Meisam Abdi
Reza Baserinia
Effect of Geometry on the Dissolution Behaviour of Complex Additively Manufactured Tablets
Journal of Manufacturing and Materials Processing
additive manufacturing
tablet dissolution
fused deposition modelling
pharmaceutical 3D printing
title Effect of Geometry on the Dissolution Behaviour of Complex Additively Manufactured Tablets
title_full Effect of Geometry on the Dissolution Behaviour of Complex Additively Manufactured Tablets
title_fullStr Effect of Geometry on the Dissolution Behaviour of Complex Additively Manufactured Tablets
title_full_unstemmed Effect of Geometry on the Dissolution Behaviour of Complex Additively Manufactured Tablets
title_short Effect of Geometry on the Dissolution Behaviour of Complex Additively Manufactured Tablets
title_sort effect of geometry on the dissolution behaviour of complex additively manufactured tablets
topic additive manufacturing
tablet dissolution
fused deposition modelling
pharmaceutical 3D printing
url https://www.mdpi.com/2504-4494/9/1/11
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AT meisamabdi effectofgeometryonthedissolutionbehaviourofcomplexadditivelymanufacturedtablets
AT rezabaserinia effectofgeometryonthedissolutionbehaviourofcomplexadditivelymanufacturedtablets