Design of an additively manufactured thermal solution for an axial flux switched reluctance motor

This study presents the design and evaluation of an additively manufactured thermal solution for an axial flux switched reluctance motor, aimed at enhancing its applicability in light unmanned aircraft propulsion. The primary objective is to optimize the motor's power-to-weight ratio by improvi...

Full description

Saved in:
Bibliographic Details
Main Authors: Martin Sarap, Shalini Singh, Ants Kallaste, Ahmed Qureshi, Hans Tiismus, Toomas Vaimann, Payam Shams Ghahfarokhi
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25000656
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832573159935574016
author Martin Sarap
Shalini Singh
Ants Kallaste
Ahmed Qureshi
Hans Tiismus
Toomas Vaimann
Payam Shams Ghahfarokhi
author_facet Martin Sarap
Shalini Singh
Ants Kallaste
Ahmed Qureshi
Hans Tiismus
Toomas Vaimann
Payam Shams Ghahfarokhi
author_sort Martin Sarap
collection DOAJ
description This study presents the design and evaluation of an additively manufactured thermal solution for an axial flux switched reluctance motor, aimed at enhancing its applicability in light unmanned aircraft propulsion. The primary objective is to optimize the motor's power-to-weight ratio by improving its thermal management through innovative heatsink designs. The methodology involves a comprehensive design procedure to dimension a conventional finned heatsink. The performance of the heatsink is experimentally tested under practical conditions using a motorette setup and cooling fans. Key findings indicate that the proposed thermal solution can enable very high current densities for an air-cooled electrical machine.
format Article
id doaj-art-8c03a51c29e04cb2ae72dc538397d75c
institution Kabale University
issn 2214-157X
language English
publishDate 2025-02-01
publisher Elsevier
record_format Article
series Case Studies in Thermal Engineering
spelling doaj-art-8c03a51c29e04cb2ae72dc538397d75c2025-02-02T05:27:31ZengElsevierCase Studies in Thermal Engineering2214-157X2025-02-0166105805Design of an additively manufactured thermal solution for an axial flux switched reluctance motorMartin Sarap0Shalini Singh1Ants Kallaste2Ahmed Qureshi3Hans Tiismus4Toomas Vaimann5Payam Shams Ghahfarokhi6Department of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086, Tallinn, Estonia; Corresponding author.Additive Design and Manufacturing Systems Lab, Department of Mechanical Engineering, Faculty of Engineering, University of Alberta, Edmonton, CanadaDepartment of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086, Tallinn, EstoniaAdditive Design and Manufacturing Systems Lab, Department of Mechanical Engineering, Faculty of Engineering, University of Alberta, Edmonton, CanadaDepartment of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086, Tallinn, EstoniaDepartment of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086, Tallinn, EstoniaElectrical Engineering Unit, Tampere University, Fi-33014, Tampere, FinlandThis study presents the design and evaluation of an additively manufactured thermal solution for an axial flux switched reluctance motor, aimed at enhancing its applicability in light unmanned aircraft propulsion. The primary objective is to optimize the motor's power-to-weight ratio by improving its thermal management through innovative heatsink designs. The methodology involves a comprehensive design procedure to dimension a conventional finned heatsink. The performance of the heatsink is experimentally tested under practical conditions using a motorette setup and cooling fans. Key findings indicate that the proposed thermal solution can enable very high current densities for an air-cooled electrical machine.http://www.sciencedirect.com/science/article/pii/S2214157X25000656Additive manufacturingElectrical machinesThermal solutionsSwitched reluctance motor
spellingShingle Martin Sarap
Shalini Singh
Ants Kallaste
Ahmed Qureshi
Hans Tiismus
Toomas Vaimann
Payam Shams Ghahfarokhi
Design of an additively manufactured thermal solution for an axial flux switched reluctance motor
Case Studies in Thermal Engineering
Additive manufacturing
Electrical machines
Thermal solutions
Switched reluctance motor
title Design of an additively manufactured thermal solution for an axial flux switched reluctance motor
title_full Design of an additively manufactured thermal solution for an axial flux switched reluctance motor
title_fullStr Design of an additively manufactured thermal solution for an axial flux switched reluctance motor
title_full_unstemmed Design of an additively manufactured thermal solution for an axial flux switched reluctance motor
title_short Design of an additively manufactured thermal solution for an axial flux switched reluctance motor
title_sort design of an additively manufactured thermal solution for an axial flux switched reluctance motor
topic Additive manufacturing
Electrical machines
Thermal solutions
Switched reluctance motor
url http://www.sciencedirect.com/science/article/pii/S2214157X25000656
work_keys_str_mv AT martinsarap designofanadditivelymanufacturedthermalsolutionforanaxialfluxswitchedreluctancemotor
AT shalinisingh designofanadditivelymanufacturedthermalsolutionforanaxialfluxswitchedreluctancemotor
AT antskallaste designofanadditivelymanufacturedthermalsolutionforanaxialfluxswitchedreluctancemotor
AT ahmedqureshi designofanadditivelymanufacturedthermalsolutionforanaxialfluxswitchedreluctancemotor
AT hanstiismus designofanadditivelymanufacturedthermalsolutionforanaxialfluxswitchedreluctancemotor
AT toomasvaimann designofanadditivelymanufacturedthermalsolutionforanaxialfluxswitchedreluctancemotor
AT payamshamsghahfarokhi designofanadditivelymanufacturedthermalsolutionforanaxialfluxswitchedreluctancemotor