Calibration and Experimental Validation of Discrete Element Parameters of Fritillariae Thunbergii Bulbus

The development of slicing equipment for Fritillariae Thunbergii Bulbus (FTB) has been constrained by the absence of precise and reliable simulation model parameters, which has hindered the optimization of structural design through simulation techniques. Taking FTB as the research object, this study...

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Main Authors: Hang Zheng, Zhaowei Hu, Xianglei Xue, Yunxiang Ye, Tian Liu, Ning Ren, Fanyi Liu, Guohong Yu
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/14/7951
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author Hang Zheng
Zhaowei Hu
Xianglei Xue
Yunxiang Ye
Tian Liu
Ning Ren
Fanyi Liu
Guohong Yu
author_facet Hang Zheng
Zhaowei Hu
Xianglei Xue
Yunxiang Ye
Tian Liu
Ning Ren
Fanyi Liu
Guohong Yu
author_sort Hang Zheng
collection DOAJ
description The development of slicing equipment for Fritillariae Thunbergii Bulbus (FTB) has been constrained by the absence of precise and reliable simulation model parameters, which has hindered the optimization of structural design through simulation techniques. Taking FTB as the research object, this study aims to resolve this issue by conducting the calibration and experimental validation of the discrete element parameters for FTB. Both intrinsic and contact parameters were obtained through physical experiments, on the basis of which a discrete element model for FTB was established by using the Hertz–Mindlin with bonding model. To validate the calibrated bonding parameters of this model, the maximum shear force was selected as the evaluation index. Significant influencing factors were identified and analyzed through a single-factor test, a two-level factorial test, and the steepest ascent method. Response surface methodology was then applied for experimental design and parameter optimization. Finally, shear and compression tests were conducted to verify the accuracy of calibrated parameters. The results show that the mechanical properties of FTB are significantly affected by the normal stiffness per unit area, the tangential stiffness per unit area, and the bonding radius, with optimal values of 1.438 × 10<sup data-eusoft-scrollable-element="1">8</sup> N·m<sup data-eusoft-scrollable-element="1">−3</sup>, 0.447 × 10<sup data-eusoft-scrollable-element="1">8</sup> N·m<sup data-eusoft-scrollable-element="1">−3</sup>, and 1.362 mm, respectively. The relative errors in the shear and compression tests were all within 5.18%. The maximum error between the simulated and measured maximum shear force under three different types of blades was less than 5.11%. The percentages of the average shear force of the oblique blade were reduced by 52.23% and 29.55% compared with the flat and arc blades, respectively, while the force variation trends for FTB remained consistent. These findings confirm the reliability of the simulation parameters and establish a theoretical basis for optimizing the structural design of slicing equipment for FTB.
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spelling doaj-art-8a1c7f3351fa41d0bc941a8b46e7a6f52025-08-20T03:13:41ZengMDPI AGApplied Sciences2076-34172025-07-011514795110.3390/app15147951Calibration and Experimental Validation of Discrete Element Parameters of Fritillariae Thunbergii BulbusHang Zheng0Zhaowei Hu1Xianglei Xue2Yunxiang Ye3Tian Liu4Ning Ren5Fanyi Liu6Guohong Yu7Institute of Agricultural Equipment, Zhejiang Academy of Agricultural Sciences, Hangzhou 310021, ChinaCollege of Optical, Mechanical and Electrical Engineering, Zhejiang A&F University, Hangzhou 311300, ChinaInstitute of Agricultural Equipment, Zhejiang Academy of Agricultural Sciences, Hangzhou 310021, ChinaInstitute of Agricultural Equipment, Zhejiang Academy of Agricultural Sciences, Hangzhou 310021, ChinaInstitute of Agricultural Equipment, Zhejiang Academy of Agricultural Sciences, Hangzhou 310021, ChinaInstitute of Agricultural Equipment, Zhejiang Academy of Agricultural Sciences, Hangzhou 310021, ChinaCollege of Engineering and Technology, Southwest University, Chongqing 400715, ChinaInstitute of Agricultural Equipment, Zhejiang Academy of Agricultural Sciences, Hangzhou 310021, ChinaThe development of slicing equipment for Fritillariae Thunbergii Bulbus (FTB) has been constrained by the absence of precise and reliable simulation model parameters, which has hindered the optimization of structural design through simulation techniques. Taking FTB as the research object, this study aims to resolve this issue by conducting the calibration and experimental validation of the discrete element parameters for FTB. Both intrinsic and contact parameters were obtained through physical experiments, on the basis of which a discrete element model for FTB was established by using the Hertz–Mindlin with bonding model. To validate the calibrated bonding parameters of this model, the maximum shear force was selected as the evaluation index. Significant influencing factors were identified and analyzed through a single-factor test, a two-level factorial test, and the steepest ascent method. Response surface methodology was then applied for experimental design and parameter optimization. Finally, shear and compression tests were conducted to verify the accuracy of calibrated parameters. The results show that the mechanical properties of FTB are significantly affected by the normal stiffness per unit area, the tangential stiffness per unit area, and the bonding radius, with optimal values of 1.438 × 10<sup data-eusoft-scrollable-element="1">8</sup> N·m<sup data-eusoft-scrollable-element="1">−3</sup>, 0.447 × 10<sup data-eusoft-scrollable-element="1">8</sup> N·m<sup data-eusoft-scrollable-element="1">−3</sup>, and 1.362 mm, respectively. The relative errors in the shear and compression tests were all within 5.18%. The maximum error between the simulated and measured maximum shear force under three different types of blades was less than 5.11%. The percentages of the average shear force of the oblique blade were reduced by 52.23% and 29.55% compared with the flat and arc blades, respectively, while the force variation trends for FTB remained consistent. These findings confirm the reliability of the simulation parameters and establish a theoretical basis for optimizing the structural design of slicing equipment for FTB.https://www.mdpi.com/2076-3417/15/14/7951Fritillariae Thunbergii Bulbusdiscrete element methodsimulation modelparameter calibrationshearingcompression
spellingShingle Hang Zheng
Zhaowei Hu
Xianglei Xue
Yunxiang Ye
Tian Liu
Ning Ren
Fanyi Liu
Guohong Yu
Calibration and Experimental Validation of Discrete Element Parameters of Fritillariae Thunbergii Bulbus
Applied Sciences
Fritillariae Thunbergii Bulbus
discrete element method
simulation model
parameter calibration
shearing
compression
title Calibration and Experimental Validation of Discrete Element Parameters of Fritillariae Thunbergii Bulbus
title_full Calibration and Experimental Validation of Discrete Element Parameters of Fritillariae Thunbergii Bulbus
title_fullStr Calibration and Experimental Validation of Discrete Element Parameters of Fritillariae Thunbergii Bulbus
title_full_unstemmed Calibration and Experimental Validation of Discrete Element Parameters of Fritillariae Thunbergii Bulbus
title_short Calibration and Experimental Validation of Discrete Element Parameters of Fritillariae Thunbergii Bulbus
title_sort calibration and experimental validation of discrete element parameters of fritillariae thunbergii bulbus
topic Fritillariae Thunbergii Bulbus
discrete element method
simulation model
parameter calibration
shearing
compression
url https://www.mdpi.com/2076-3417/15/14/7951
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