Experimental research on resource utilization of iron tailings powder in backfilling engineering

Abstract The goaf formed by mining and other activities is prone to safety hazards. Preparing high-quality and low-cost solidified iron tailings powder (SITP) is an important way to ensure backfill quality and eliminate safety hazards. Using iron tailings powder near the goaf of in Shanxi, comparati...

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Main Authors: Guo-Hua Yuan, Yun-Shi Yao, Pu-Gang Zhang, Wei-Guo Hao, Kun-Peng Huang, Jin-Li, Qing-Fang Shang
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-85546-6
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author Guo-Hua Yuan
Yun-Shi Yao
Pu-Gang Zhang
Wei-Guo Hao
Kun-Peng Huang
Jin-Li
Qing-Fang Shang
author_facet Guo-Hua Yuan
Yun-Shi Yao
Pu-Gang Zhang
Wei-Guo Hao
Kun-Peng Huang
Jin-Li
Qing-Fang Shang
author_sort Guo-Hua Yuan
collection DOAJ
description Abstract The goaf formed by mining and other activities is prone to safety hazards. Preparing high-quality and low-cost solidified iron tailings powder (SITP) is an important way to ensure backfill quality and eliminate safety hazards. Using iron tailings powder near the goaf of in Shanxi, comparative experiments were conducted to evaluate the the flowability, stone rate, strength, and water stability of newly mixed SITP under different types and dosages of curing agent, and mixing methods. The results show that under the premise of keeping the fluidity constant, the strength of the ITP slurry increases with the increase of the curing agent content; At the same strength, the water consumption significantly affects the fluidity; When using 8%~16% different curing agent dosage, the expansion degree is 280 mm ~ 600 mm, the wet density is 1.9 g/cm3 ~ 2.1 g/cm3, the 28d strength after curing is 1.4 MPa ~ 3.7 MPa, and the stone rate is greater than 92%; The ITP slurry prepared by vibration mixing with a mixing time of 120 s and the amount of curing agent at 8% meets the engineering application requirements of 7d strength of 0.6 MPa and expansion of 250 mm. The research shows that the iron tailings powder slurry prepared by vibration mixing has high strength after solidification, and it is a new way of resource utilization of iron tailings powder with large consumption and good economy to be used for goaf backfilling.
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institution Kabale University
issn 2045-2322
language English
publishDate 2025-01-01
publisher Nature Portfolio
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spelling doaj-art-87b4c14857a143cb9e09ab50014c61882025-02-02T12:18:42ZengNature PortfolioScientific Reports2045-23222025-01-0115111110.1038/s41598-025-85546-6Experimental research on resource utilization of iron tailings powder in backfilling engineeringGuo-Hua Yuan0Yun-Shi Yao1Pu-Gang Zhang2Wei-Guo Hao3Kun-Peng Huang4Jin-Li5Qing-Fang Shang6Shanxi Transportation New Technology Development Co., LTDKey Laboratory of Highway Construction Technology and Equipment of Ministry of Education, School of Construction Machinery, Chang’an UniversityShanxi Transportation New Technology Development Co., LTDShanxi Transportation New Technology Development Co., LTDDetong Intelligent Technology Co., LtdSchool of Civil Engineering, Shandong Jiaotong UnivercityDetong Intelligent Technology Co., LtdAbstract The goaf formed by mining and other activities is prone to safety hazards. Preparing high-quality and low-cost solidified iron tailings powder (SITP) is an important way to ensure backfill quality and eliminate safety hazards. Using iron tailings powder near the goaf of in Shanxi, comparative experiments were conducted to evaluate the the flowability, stone rate, strength, and water stability of newly mixed SITP under different types and dosages of curing agent, and mixing methods. The results show that under the premise of keeping the fluidity constant, the strength of the ITP slurry increases with the increase of the curing agent content; At the same strength, the water consumption significantly affects the fluidity; When using 8%~16% different curing agent dosage, the expansion degree is 280 mm ~ 600 mm, the wet density is 1.9 g/cm3 ~ 2.1 g/cm3, the 28d strength after curing is 1.4 MPa ~ 3.7 MPa, and the stone rate is greater than 92%; The ITP slurry prepared by vibration mixing with a mixing time of 120 s and the amount of curing agent at 8% meets the engineering application requirements of 7d strength of 0.6 MPa and expansion of 250 mm. The research shows that the iron tailings powder slurry prepared by vibration mixing has high strength after solidification, and it is a new way of resource utilization of iron tailings powder with large consumption and good economy to be used for goaf backfilling.https://doi.org/10.1038/s41598-025-85546-6Goaf backfillIron tailings powderFilling slurryVibration mixingStrengthExpansion
spellingShingle Guo-Hua Yuan
Yun-Shi Yao
Pu-Gang Zhang
Wei-Guo Hao
Kun-Peng Huang
Jin-Li
Qing-Fang Shang
Experimental research on resource utilization of iron tailings powder in backfilling engineering
Scientific Reports
Goaf backfill
Iron tailings powder
Filling slurry
Vibration mixing
Strength
Expansion
title Experimental research on resource utilization of iron tailings powder in backfilling engineering
title_full Experimental research on resource utilization of iron tailings powder in backfilling engineering
title_fullStr Experimental research on resource utilization of iron tailings powder in backfilling engineering
title_full_unstemmed Experimental research on resource utilization of iron tailings powder in backfilling engineering
title_short Experimental research on resource utilization of iron tailings powder in backfilling engineering
title_sort experimental research on resource utilization of iron tailings powder in backfilling engineering
topic Goaf backfill
Iron tailings powder
Filling slurry
Vibration mixing
Strength
Expansion
url https://doi.org/10.1038/s41598-025-85546-6
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