Extending the Meshless Natural-Neighbour Radial-Point Interpolation Method to the Structural Optimization of an Automotive Part Using a Bi-Evolutionary Bone-Remodelling-Inspired Algorithm

Topological structural optimization is a powerful computational tool that enhances the structural efficiency of mechanical components. It achieves this by reducing mass without significantly altering stiffness. This study combines the Natural-Neighbour Radial-Point Interpolation Method (NNRPIM) with...

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Main Authors: Carlos Oliveira, Ana Pais, Jorge Belinha
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Mathematics
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Online Access:https://www.mdpi.com/2227-7390/13/2/178
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author Carlos Oliveira
Ana Pais
Jorge Belinha
author_facet Carlos Oliveira
Ana Pais
Jorge Belinha
author_sort Carlos Oliveira
collection DOAJ
description Topological structural optimization is a powerful computational tool that enhances the structural efficiency of mechanical components. It achieves this by reducing mass without significantly altering stiffness. This study combines the Natural-Neighbour Radial-Point Interpolation Method (NNRPIM) with a bio-inspired bi-evolutionary bone-remodelling algorithm. This combination enables non-linear topological optimization analyses and achieves solutions with optimal stiffness-to-mass ratios. The NNRPIM discretizes the problem using an unstructured nodal distribution. Background integration points are constructed using the Delaunay triangulation concept. Nodal connectivity is then imposed through the natural neighbour concept. To construct shape functions, radial point interpolators are employed, allowing the shape functions to possess the delta Kronecker property. To evaluate the numerical performance of NNRPIM, its solutions are compared with those obtained using the standard Finite Element Method (FEM). The structural optimization process was applied to a practical example: a vehicle’s suspension control arm. This research is divided into two phases. In the first phase, the optimization algorithm is applied to a standard suspension control arm, and the results are closely evaluated. The findings show that NNRPIM produces topologies with suitable truss connections and a higher number of intermediate densities. Both aspects can enhance the mechanical performance of a hypothetical additively manufactured part. In the second phase, four models based on a solution from the optimized topology algorithm are analyzed. These models incorporate established design principles for material removal commonly used in vehicle suspension control arms. Additionally, the same models, along with a solid reference model, undergo linear static analysis under identical loading conditions used in the optimization process. The structural performance of the generated models is analyzed, and the main differences between the solutions obtained with both numerical techniques are identified.
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spelling doaj-art-8721afd4358d4e638bd7220c950850272025-01-24T13:39:38ZengMDPI AGMathematics2227-73902025-01-0113217810.3390/math13020178Extending the Meshless Natural-Neighbour Radial-Point Interpolation Method to the Structural Optimization of an Automotive Part Using a Bi-Evolutionary Bone-Remodelling-Inspired AlgorithmCarlos Oliveira0Ana Pais1Jorge Belinha2ISEP, Polytechnic of Porto, Rua Dr. António Bernardino de Almeida, n.431, 4200-072 Porto, PortugalINEGI—Instritute of Science and Innovation in Mechanical and Industrial Engineering, Rua Dr. Roberto Frias, 400, 4200-465 Porto, PortugalINEGI—Instritute of Science and Innovation in Mechanical and Industrial Engineering, Rua Dr. Roberto Frias, 400, 4200-465 Porto, PortugalTopological structural optimization is a powerful computational tool that enhances the structural efficiency of mechanical components. It achieves this by reducing mass without significantly altering stiffness. This study combines the Natural-Neighbour Radial-Point Interpolation Method (NNRPIM) with a bio-inspired bi-evolutionary bone-remodelling algorithm. This combination enables non-linear topological optimization analyses and achieves solutions with optimal stiffness-to-mass ratios. The NNRPIM discretizes the problem using an unstructured nodal distribution. Background integration points are constructed using the Delaunay triangulation concept. Nodal connectivity is then imposed through the natural neighbour concept. To construct shape functions, radial point interpolators are employed, allowing the shape functions to possess the delta Kronecker property. To evaluate the numerical performance of NNRPIM, its solutions are compared with those obtained using the standard Finite Element Method (FEM). The structural optimization process was applied to a practical example: a vehicle’s suspension control arm. This research is divided into two phases. In the first phase, the optimization algorithm is applied to a standard suspension control arm, and the results are closely evaluated. The findings show that NNRPIM produces topologies with suitable truss connections and a higher number of intermediate densities. Both aspects can enhance the mechanical performance of a hypothetical additively manufactured part. In the second phase, four models based on a solution from the optimized topology algorithm are analyzed. These models incorporate established design principles for material removal commonly used in vehicle suspension control arms. Additionally, the same models, along with a solid reference model, undergo linear static analysis under identical loading conditions used in the optimization process. The structural performance of the generated models is analyzed, and the main differences between the solutions obtained with both numerical techniques are identified.https://www.mdpi.com/2227-7390/13/2/178meshless methodsnatural-neighbour radial-point interpolation methodstructural optimizationbone remodelling algorithmevolutionary optimizationautomotive industry
spellingShingle Carlos Oliveira
Ana Pais
Jorge Belinha
Extending the Meshless Natural-Neighbour Radial-Point Interpolation Method to the Structural Optimization of an Automotive Part Using a Bi-Evolutionary Bone-Remodelling-Inspired Algorithm
Mathematics
meshless methods
natural-neighbour radial-point interpolation method
structural optimization
bone remodelling algorithm
evolutionary optimization
automotive industry
title Extending the Meshless Natural-Neighbour Radial-Point Interpolation Method to the Structural Optimization of an Automotive Part Using a Bi-Evolutionary Bone-Remodelling-Inspired Algorithm
title_full Extending the Meshless Natural-Neighbour Radial-Point Interpolation Method to the Structural Optimization of an Automotive Part Using a Bi-Evolutionary Bone-Remodelling-Inspired Algorithm
title_fullStr Extending the Meshless Natural-Neighbour Radial-Point Interpolation Method to the Structural Optimization of an Automotive Part Using a Bi-Evolutionary Bone-Remodelling-Inspired Algorithm
title_full_unstemmed Extending the Meshless Natural-Neighbour Radial-Point Interpolation Method to the Structural Optimization of an Automotive Part Using a Bi-Evolutionary Bone-Remodelling-Inspired Algorithm
title_short Extending the Meshless Natural-Neighbour Radial-Point Interpolation Method to the Structural Optimization of an Automotive Part Using a Bi-Evolutionary Bone-Remodelling-Inspired Algorithm
title_sort extending the meshless natural neighbour radial point interpolation method to the structural optimization of an automotive part using a bi evolutionary bone remodelling inspired algorithm
topic meshless methods
natural-neighbour radial-point interpolation method
structural optimization
bone remodelling algorithm
evolutionary optimization
automotive industry
url https://www.mdpi.com/2227-7390/13/2/178
work_keys_str_mv AT carlosoliveira extendingthemeshlessnaturalneighbourradialpointinterpolationmethodtothestructuraloptimizationofanautomotivepartusingabievolutionaryboneremodellinginspiredalgorithm
AT anapais extendingthemeshlessnaturalneighbourradialpointinterpolationmethodtothestructuraloptimizationofanautomotivepartusingabievolutionaryboneremodellinginspiredalgorithm
AT jorgebelinha extendingthemeshlessnaturalneighbourradialpointinterpolationmethodtothestructuraloptimizationofanautomotivepartusingabievolutionaryboneremodellinginspiredalgorithm