Thermomechanical Impact of Polyurethane Potting on Gun Launched Electronics

Electronics packages in precision guided munitions are used in guidance and control units, mission computers, and fuze-safe-and-arm devices. They are subjected to high g-loads during gun launch, pyrotechnic shocks during flight, and high g-loads upon impact with hard targets. To enhance survivabilit...

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Main Authors: A. S. Haynes, J. A. Cordes, J. Krug
Format: Article
Language:English
Published: Wiley 2013-01-01
Series:Journal of Engineering
Online Access:http://dx.doi.org/10.1155/2013/148362
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author A. S. Haynes
J. A. Cordes
J. Krug
author_facet A. S. Haynes
J. A. Cordes
J. Krug
author_sort A. S. Haynes
collection DOAJ
description Electronics packages in precision guided munitions are used in guidance and control units, mission computers, and fuze-safe-and-arm devices. They are subjected to high g-loads during gun launch, pyrotechnic shocks during flight, and high g-loads upon impact with hard targets. To enhance survivability, many electronics packages are potted after assembly. The purpose of the potting is to provide additional structural support and shock damping. Researchers at the US Army recently completed a series of dynamic mechanical tests on a urethane-based potting material to assess its behavior in an electronics assembly during gun launch and under varying thermal launch conditions. This paper will discuss the thermomechanical properties of the potting material as well as simulation efforts to determine the suitability of this potting compound for gun launched electronics. Simulation results will compare stresses and displacements for a simplified electronics package with and without full potting. An evaluation of the advantages and consequences of potting electronics in munitions systems will also be discussed.
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institution Kabale University
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publishDate 2013-01-01
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spelling doaj-art-870bc36dfc7440479a7b3db9ba0723fa2025-02-03T05:59:06ZengWileyJournal of Engineering2314-49042314-49122013-01-01201310.1155/2013/148362148362Thermomechanical Impact of Polyurethane Potting on Gun Launched ElectronicsA. S. Haynes0J. A. Cordes1J. Krug2US Army RDECOM ARDEC, Picatinny Arsenal Building 94, Morris County, NJ 07806, USAUS Army RDECOM ARDEC, Picatinny Arsenal Building 94, Morris County, NJ 07806, USAUS Army RDECOM ARDEC, Picatinny Arsenal Building 94, Morris County, NJ 07806, USAElectronics packages in precision guided munitions are used in guidance and control units, mission computers, and fuze-safe-and-arm devices. They are subjected to high g-loads during gun launch, pyrotechnic shocks during flight, and high g-loads upon impact with hard targets. To enhance survivability, many electronics packages are potted after assembly. The purpose of the potting is to provide additional structural support and shock damping. Researchers at the US Army recently completed a series of dynamic mechanical tests on a urethane-based potting material to assess its behavior in an electronics assembly during gun launch and under varying thermal launch conditions. This paper will discuss the thermomechanical properties of the potting material as well as simulation efforts to determine the suitability of this potting compound for gun launched electronics. Simulation results will compare stresses and displacements for a simplified electronics package with and without full potting. An evaluation of the advantages and consequences of potting electronics in munitions systems will also be discussed.http://dx.doi.org/10.1155/2013/148362
spellingShingle A. S. Haynes
J. A. Cordes
J. Krug
Thermomechanical Impact of Polyurethane Potting on Gun Launched Electronics
Journal of Engineering
title Thermomechanical Impact of Polyurethane Potting on Gun Launched Electronics
title_full Thermomechanical Impact of Polyurethane Potting on Gun Launched Electronics
title_fullStr Thermomechanical Impact of Polyurethane Potting on Gun Launched Electronics
title_full_unstemmed Thermomechanical Impact of Polyurethane Potting on Gun Launched Electronics
title_short Thermomechanical Impact of Polyurethane Potting on Gun Launched Electronics
title_sort thermomechanical impact of polyurethane potting on gun launched electronics
url http://dx.doi.org/10.1155/2013/148362
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AT jacordes thermomechanicalimpactofpolyurethanepottingongunlaunchedelectronics
AT jkrug thermomechanicalimpactofpolyurethanepottingongunlaunchedelectronics