Analysis of Process Variables via CFD to Evaluate the Performance of a FCC Riser

Feedstock conversion and yield products are studied through a 3D model simulating the main reactor of the fluid catalytic cracking (FCC) process. Computational fluid dynamic (CFD) is used with Eulerian-Eulerian approach to predict the fluid catalytic cracking behavior. The model considers 12 lumps w...

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Main Authors: H. C. Alvarez-Castro, E. M. Matos, M. Mori, W. Martignoni, R. Ocone
Format: Article
Language:English
Published: Wiley 2015-01-01
Series:International Journal of Chemical Engineering
Online Access:http://dx.doi.org/10.1155/2015/259603
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author H. C. Alvarez-Castro
E. M. Matos
M. Mori
W. Martignoni
R. Ocone
author_facet H. C. Alvarez-Castro
E. M. Matos
M. Mori
W. Martignoni
R. Ocone
author_sort H. C. Alvarez-Castro
collection DOAJ
description Feedstock conversion and yield products are studied through a 3D model simulating the main reactor of the fluid catalytic cracking (FCC) process. Computational fluid dynamic (CFD) is used with Eulerian-Eulerian approach to predict the fluid catalytic cracking behavior. The model considers 12 lumps with catalyst deactivation by coke and poisoning by alkaline nitrides and polycyclic aromatic adsorption to estimate the kinetic behavior which, starting from a given feedstock, produces several cracking products. Different feedstock compositions are considered. The model is compared with sampling data at industrial operation conditions. The simulation model is able to represent accurately the products behavior for the different operating conditions considered. All the conditions considered were solved using a solver ANSYS CFX 14.0. The different operation process variables and hydrodynamic effects of the industrial riser of a fluid catalytic cracking (FCC) are evaluated. Predictions from the model are shown and comparison with experimental conversion and yields products are presented; recommendations are drawn to establish the conditions to obtain higher product yields in the industrial process.
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institution Kabale University
issn 1687-806X
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series International Journal of Chemical Engineering
spelling doaj-art-8691948554d34cd898a1473ed80d9bd92025-02-03T01:24:40ZengWileyInternational Journal of Chemical Engineering1687-806X1687-80782015-01-01201510.1155/2015/259603259603Analysis of Process Variables via CFD to Evaluate the Performance of a FCC RiserH. C. Alvarez-Castro0E. M. Matos1M. Mori2W. Martignoni3R. Ocone4School of Chemical Engineering, University of Campinas, 500 Albert Einstein Avenida, 13083-970 Campinas, SP, BrazilSchool of Chemical Engineering, University of Campinas, 500 Albert Einstein Avenida, 13083-970 Campinas, SP, BrazilSchool of Chemical Engineering, University of Campinas, 500 Albert Einstein Avenida, 13083-970 Campinas, SP, BrazilPETROBRAS/AB-RE/TR/OT, 65 República do Chile Avenida, 20031-912 Rio de Janeiro, RJ, BrazilChemical Engineering, Heriot-Watt University, Edinburgh EH144AS, UKFeedstock conversion and yield products are studied through a 3D model simulating the main reactor of the fluid catalytic cracking (FCC) process. Computational fluid dynamic (CFD) is used with Eulerian-Eulerian approach to predict the fluid catalytic cracking behavior. The model considers 12 lumps with catalyst deactivation by coke and poisoning by alkaline nitrides and polycyclic aromatic adsorption to estimate the kinetic behavior which, starting from a given feedstock, produces several cracking products. Different feedstock compositions are considered. The model is compared with sampling data at industrial operation conditions. The simulation model is able to represent accurately the products behavior for the different operating conditions considered. All the conditions considered were solved using a solver ANSYS CFX 14.0. The different operation process variables and hydrodynamic effects of the industrial riser of a fluid catalytic cracking (FCC) are evaluated. Predictions from the model are shown and comparison with experimental conversion and yields products are presented; recommendations are drawn to establish the conditions to obtain higher product yields in the industrial process.http://dx.doi.org/10.1155/2015/259603
spellingShingle H. C. Alvarez-Castro
E. M. Matos
M. Mori
W. Martignoni
R. Ocone
Analysis of Process Variables via CFD to Evaluate the Performance of a FCC Riser
International Journal of Chemical Engineering
title Analysis of Process Variables via CFD to Evaluate the Performance of a FCC Riser
title_full Analysis of Process Variables via CFD to Evaluate the Performance of a FCC Riser
title_fullStr Analysis of Process Variables via CFD to Evaluate the Performance of a FCC Riser
title_full_unstemmed Analysis of Process Variables via CFD to Evaluate the Performance of a FCC Riser
title_short Analysis of Process Variables via CFD to Evaluate the Performance of a FCC Riser
title_sort analysis of process variables via cfd to evaluate the performance of a fcc riser
url http://dx.doi.org/10.1155/2015/259603
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