Enhancing the filtration performance of common substrates used in the Covid-19 respiratory protection equipment with nanofiber coatings

With the emergence of the COVID-19 pandemic, there has been a significant increase in the demand for facemasks as an effective means of protection. As a result, a variety of materials, including woven and nonwoven fabrics, have been utilized as filtration mediums in respiratory protection equipment...

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Main Authors: Mobina Khezrian, Adel Jafari, Majid Habibi Mohraz
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Heliyon
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Online Access:http://www.sciencedirect.com/science/article/pii/S2405844024176116
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author Mobina Khezrian
Adel Jafari
Majid Habibi Mohraz
author_facet Mobina Khezrian
Adel Jafari
Majid Habibi Mohraz
author_sort Mobina Khezrian
collection DOAJ
description With the emergence of the COVID-19 pandemic, there has been a significant increase in the demand for facemasks as an effective means of protection. As a result, a variety of materials, including woven and nonwoven fabrics, have been utilized as filtration mediums in respiratory protection equipment (RPEs). However, many of these RPEs, despite their widespread use, do not provide adequate protection against aerosols and bioaerosols. Recent studies have demonstrated that nanofiber coatings possess properties that can enhance the protective capabilities of RPEs.The purpose of this study was to investigate the effects of applying nanofiber coatings on the filtration properties of common substrates used in RPEs. Specifically, polyacrylonitrile (PAN) and PAN modified with CuBTC nanofibers (PAN/CuBTC) were coated onto seven common types of substrates used in RPEs: two types of melt-blown fabric with grammages of 15 and 25 g/m2, two types of spunbond fabric with grammages of 25 and 30 g/m2, SSMMS fabric with a grammage of 25 g/m2, activated carbon fabric, and Tetron fabric. The initial filtration efficiency, pressure drop, and quality factor of the prepared media were then measured.The results clearly indicated that the application of PAN and PAN/CuBTC nanofiber coatings significantly enhances the filtration efficiency of all examined substrate layers, achieving efficiencies exceeding 90 % and 95 % at the most penetrating particle size (MPPS, 300 nm), respectively.The assessment of the quality factor revealed that the highest quality factor values before and after coating with PAN and PAN/CuBTC nanofibers corresponded to the SSMMS substrates, with values of 0.023, 0.072, and 0.094 Pa⁻1, while the lowest quality factor values were associated with Tetron, which had values of 0.002, 0.016, and 0.021 Pa⁻1, respectively.The comparison of various substrates revealed that the SSMMS fabric exhibited the highest quality factor after coverage with nanofibers, while the Tetron fabric demonstrated the lowest quality factor.Based on the quality criteria, the SSMMS fabric was the best substrate for nanofiber coatings, followed by melt-blown, spun bond, and activated carbon fabrics, whereas the Tetron fabric was not recommended for this application due to a high respiratory pressure drop.
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spelling doaj-art-7f460ada81cd420ebd70e2b895e5d80d2025-02-02T05:27:51ZengElsevierHeliyon2405-84402025-01-01112e41580Enhancing the filtration performance of common substrates used in the Covid-19 respiratory protection equipment with nanofiber coatingsMobina Khezrian0Adel Jafari1Majid Habibi Mohraz2Student Research Committee, Hamadan University of Medical Sciences, Hamadan, IranOccupational Health and Safety Research Center, Institute of Health Sciences and Technologies, Avicenna Health Research Institute, Hamadan University of Medical Sciences, Hamadan, Iran; Center of Excellence for Occupational Health Engineering, School of Public Health, Hamadan University of Medical Sciences, Hamadan, IranOccupational Health and Safety Research Center, Institute of Health Sciences and Technologies, Avicenna Health Research Institute, Hamadan University of Medical Sciences, Hamadan, Iran; Center of Excellence for Occupational Health Engineering, School of Public Health, Hamadan University of Medical Sciences, Hamadan, Iran; Corresponding author. Center of Excellence for Occupational Health Engineering, Occupational Health and Safety Research Center, School of Public Health, Hamadan University of Medical Sciences, P.O.BOX: 6517838736, Hamadan, Iran.With the emergence of the COVID-19 pandemic, there has been a significant increase in the demand for facemasks as an effective means of protection. As a result, a variety of materials, including woven and nonwoven fabrics, have been utilized as filtration mediums in respiratory protection equipment (RPEs). However, many of these RPEs, despite their widespread use, do not provide adequate protection against aerosols and bioaerosols. Recent studies have demonstrated that nanofiber coatings possess properties that can enhance the protective capabilities of RPEs.The purpose of this study was to investigate the effects of applying nanofiber coatings on the filtration properties of common substrates used in RPEs. Specifically, polyacrylonitrile (PAN) and PAN modified with CuBTC nanofibers (PAN/CuBTC) were coated onto seven common types of substrates used in RPEs: two types of melt-blown fabric with grammages of 15 and 25 g/m2, two types of spunbond fabric with grammages of 25 and 30 g/m2, SSMMS fabric with a grammage of 25 g/m2, activated carbon fabric, and Tetron fabric. The initial filtration efficiency, pressure drop, and quality factor of the prepared media were then measured.The results clearly indicated that the application of PAN and PAN/CuBTC nanofiber coatings significantly enhances the filtration efficiency of all examined substrate layers, achieving efficiencies exceeding 90 % and 95 % at the most penetrating particle size (MPPS, 300 nm), respectively.The assessment of the quality factor revealed that the highest quality factor values before and after coating with PAN and PAN/CuBTC nanofibers corresponded to the SSMMS substrates, with values of 0.023, 0.072, and 0.094 Pa⁻1, while the lowest quality factor values were associated with Tetron, which had values of 0.002, 0.016, and 0.021 Pa⁻1, respectively.The comparison of various substrates revealed that the SSMMS fabric exhibited the highest quality factor after coverage with nanofibers, while the Tetron fabric demonstrated the lowest quality factor.Based on the quality criteria, the SSMMS fabric was the best substrate for nanofiber coatings, followed by melt-blown, spun bond, and activated carbon fabrics, whereas the Tetron fabric was not recommended for this application due to a high respiratory pressure drop.http://www.sciencedirect.com/science/article/pii/S2405844024176116Filtration efficiencyNanofibersPressure dropQuality factor
spellingShingle Mobina Khezrian
Adel Jafari
Majid Habibi Mohraz
Enhancing the filtration performance of common substrates used in the Covid-19 respiratory protection equipment with nanofiber coatings
Heliyon
Filtration efficiency
Nanofibers
Pressure drop
Quality factor
title Enhancing the filtration performance of common substrates used in the Covid-19 respiratory protection equipment with nanofiber coatings
title_full Enhancing the filtration performance of common substrates used in the Covid-19 respiratory protection equipment with nanofiber coatings
title_fullStr Enhancing the filtration performance of common substrates used in the Covid-19 respiratory protection equipment with nanofiber coatings
title_full_unstemmed Enhancing the filtration performance of common substrates used in the Covid-19 respiratory protection equipment with nanofiber coatings
title_short Enhancing the filtration performance of common substrates used in the Covid-19 respiratory protection equipment with nanofiber coatings
title_sort enhancing the filtration performance of common substrates used in the covid 19 respiratory protection equipment with nanofiber coatings
topic Filtration efficiency
Nanofibers
Pressure drop
Quality factor
url http://www.sciencedirect.com/science/article/pii/S2405844024176116
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AT adeljafari enhancingthefiltrationperformanceofcommonsubstratesusedinthecovid19respiratoryprotectionequipmentwithnanofibercoatings
AT majidhabibimohraz enhancingthefiltrationperformanceofcommonsubstratesusedinthecovid19respiratoryprotectionequipmentwithnanofibercoatings