Marshall-Based Thermal Performance Analysis of Conventional and Polymer-Modified Asphalt Binders

Iraq’s extreme summer temperatures pose critical challenges to pavement durability, as conventional asphalt mixtures often fail under prolonged thermal stress. This paper provides a comparative evaluation of the high-temperature performance of unmodified (40/50 penetration grade) and polymer-modifie...

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Main Authors: Mustafa Mohammed Jaleel, Mustafa Albdairi, Ali Almusawi
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Construction Materials
Subjects:
Online Access:https://www.mdpi.com/2673-7108/5/2/40
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author Mustafa Mohammed Jaleel
Mustafa Albdairi
Ali Almusawi
author_facet Mustafa Mohammed Jaleel
Mustafa Albdairi
Ali Almusawi
author_sort Mustafa Mohammed Jaleel
collection DOAJ
description Iraq’s extreme summer temperatures pose critical challenges to pavement durability, as conventional asphalt mixtures often fail under prolonged thermal stress. This paper provides a comparative evaluation of the high-temperature performance of unmodified (40/50 penetration grade) and polymer-modified (PG 76-10) asphalt mixtures for the asphalt course layer. Marshall stability, flow, and stiffness were measured at elevated temperatures of 60 °C, 65 °C, 70 °C, and 75 °C after short-term (30 min) and extended (24 h) conditioning. Results show that while both mixtures experienced performance degradation as the temperature increased, the polymer-modified mixture consistently exhibited superior thermal resistance, retaining approximately 9% higher stability and 28% higher stiffness, and displaying 18% lower flow deformation at 75 °C compared to the unmodified mixture. Stability degradation rate (SDR), stiffness degradation rate (SiDR), and flow increase rate (FIR) analyses further confirmed the enhanced resilience of PG 76-10, showing nearly 39% lower FIR under thermal stress. Importantly, PG 76-10 maintained performance within specification thresholds under all tested conditions, unlike the conventional 40/50 mixture. These findings emphasize the necessity of adapting mix design standards to regional climatic realities and support the broader adoption of polymer-modified asphalt binders to enhance pavement service life in hot-climate regions like Iraq.
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spelling doaj-art-7cd0fdcd5eee4d96bbbdd7fbeea24ac52025-08-20T03:27:23ZengMDPI AGConstruction Materials2673-71082025-06-01524010.3390/constrmater5020040Marshall-Based Thermal Performance Analysis of Conventional and Polymer-Modified Asphalt BindersMustafa Mohammed Jaleel0Mustafa Albdairi1Ali Almusawi2Italian Technital Company in Al-Faw Grand Port, Basra 61010, IraqCivil Engineering Department, Faculty of Engineering, Çankaya University, Ankara 06815, TürkiyeCivil Engineering Department, Faculty of Engineering, Çankaya University, Ankara 06815, TürkiyeIraq’s extreme summer temperatures pose critical challenges to pavement durability, as conventional asphalt mixtures often fail under prolonged thermal stress. This paper provides a comparative evaluation of the high-temperature performance of unmodified (40/50 penetration grade) and polymer-modified (PG 76-10) asphalt mixtures for the asphalt course layer. Marshall stability, flow, and stiffness were measured at elevated temperatures of 60 °C, 65 °C, 70 °C, and 75 °C after short-term (30 min) and extended (24 h) conditioning. Results show that while both mixtures experienced performance degradation as the temperature increased, the polymer-modified mixture consistently exhibited superior thermal resistance, retaining approximately 9% higher stability and 28% higher stiffness, and displaying 18% lower flow deformation at 75 °C compared to the unmodified mixture. Stability degradation rate (SDR), stiffness degradation rate (SiDR), and flow increase rate (FIR) analyses further confirmed the enhanced resilience of PG 76-10, showing nearly 39% lower FIR under thermal stress. Importantly, PG 76-10 maintained performance within specification thresholds under all tested conditions, unlike the conventional 40/50 mixture. These findings emphasize the necessity of adapting mix design standards to regional climatic realities and support the broader adoption of polymer-modified asphalt binders to enhance pavement service life in hot-climate regions like Iraq.https://www.mdpi.com/2673-7108/5/2/40polymer-modified bitumen (PMB)Marshall stabilityhigh-temperature performancePG76-1040/50 bitumenasphalt pavement
spellingShingle Mustafa Mohammed Jaleel
Mustafa Albdairi
Ali Almusawi
Marshall-Based Thermal Performance Analysis of Conventional and Polymer-Modified Asphalt Binders
Construction Materials
polymer-modified bitumen (PMB)
Marshall stability
high-temperature performance
PG76-10
40/50 bitumen
asphalt pavement
title Marshall-Based Thermal Performance Analysis of Conventional and Polymer-Modified Asphalt Binders
title_full Marshall-Based Thermal Performance Analysis of Conventional and Polymer-Modified Asphalt Binders
title_fullStr Marshall-Based Thermal Performance Analysis of Conventional and Polymer-Modified Asphalt Binders
title_full_unstemmed Marshall-Based Thermal Performance Analysis of Conventional and Polymer-Modified Asphalt Binders
title_short Marshall-Based Thermal Performance Analysis of Conventional and Polymer-Modified Asphalt Binders
title_sort marshall based thermal performance analysis of conventional and polymer modified asphalt binders
topic polymer-modified bitumen (PMB)
Marshall stability
high-temperature performance
PG76-10
40/50 bitumen
asphalt pavement
url https://www.mdpi.com/2673-7108/5/2/40
work_keys_str_mv AT mustafamohammedjaleel marshallbasedthermalperformanceanalysisofconventionalandpolymermodifiedasphaltbinders
AT mustafaalbdairi marshallbasedthermalperformanceanalysisofconventionalandpolymermodifiedasphaltbinders
AT alialmusawi marshallbasedthermalperformanceanalysisofconventionalandpolymermodifiedasphaltbinders