Densification of ceria-based barrier layer for solid oxide cells at lower sintering temperatures: A review

Solid oxide cells (SOCs), including solid oxide fuel cells (SOFCs) and solid oxide electrolysis cells (SOECs), hold great potential for commercial viability because of their high heat utilization, reduced carbon emissions, high efficiency, and fuel flexibility. A key component in enhancing cell perf...

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Main Authors: Shiyi Wu, Wenyi Yan, Na Ni, Lei Zhu, Zhen Huang
Format: Article
Language:English
Published: Tsinghua University Press 2025-01-01
Series:Journal of Advanced Ceramics
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Online Access:https://www.sciopen.com/article/10.26599/JAC.2024.9221001
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author Shiyi Wu
Wenyi Yan
Na Ni
Lei Zhu
Zhen Huang
author_facet Shiyi Wu
Wenyi Yan
Na Ni
Lei Zhu
Zhen Huang
author_sort Shiyi Wu
collection DOAJ
description Solid oxide cells (SOCs), including solid oxide fuel cells (SOFCs) and solid oxide electrolysis cells (SOECs), hold great potential for commercial viability because of their high heat utilization, reduced carbon emissions, high efficiency, and fuel flexibility. A key component in enhancing cell performance and extending lifetime is the thin and dense ceria-based barrier layer at the electrolyte and air electrode interface to avoid cell degradation during manufacturing. The barrier layer needs to be densified at low temperatures (ideally less than 1000 °C), which remains a significant challenge. This review focuses on a typical low-cost ceramic powder-based route for the preparation of a barrier layer and explores various approaches to achieve low-temperature densification. It covers techniques such as synthesizing finer powders, optimizing deposition methods for the green-body layer, using sintering aids, and employing post-sintering processes to increase density. Recent advancements in these areas are highlighted to provide insights into future development directions. Finally, the review discusses new opportunities and emerging techniques that could further improve the barrier layer performance.
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institution Kabale University
issn 2226-4108
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publishDate 2025-01-01
publisher Tsinghua University Press
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series Journal of Advanced Ceramics
spelling doaj-art-74432b99b85747c2bc7e066eb3f98c252025-01-24T07:52:15ZengTsinghua University PressJournal of Advanced Ceramics2226-41082227-85082025-01-01141922100110.26599/JAC.2024.9221001Densification of ceria-based barrier layer for solid oxide cells at lower sintering temperatures: A reviewShiyi Wu0Wenyi Yan1Na Ni2Lei Zhu3Zhen Huang4Key Laboratory for Power Machinery and Engineering of Ministry of Education, Shanghai Jiao Tong University, Shanghai 200240, ChinaSchool of Physics and Astronomy, Shanghai Jiao Tong University, Shanghai 200240, ChinaKey Laboratory for Power Machinery and Engineering of Ministry of Education, Shanghai Jiao Tong University, Shanghai 200240, ChinaKey Laboratory for Power Machinery and Engineering of Ministry of Education, Shanghai Jiao Tong University, Shanghai 200240, ChinaKey Laboratory for Power Machinery and Engineering of Ministry of Education, Shanghai Jiao Tong University, Shanghai 200240, ChinaSolid oxide cells (SOCs), including solid oxide fuel cells (SOFCs) and solid oxide electrolysis cells (SOECs), hold great potential for commercial viability because of their high heat utilization, reduced carbon emissions, high efficiency, and fuel flexibility. A key component in enhancing cell performance and extending lifetime is the thin and dense ceria-based barrier layer at the electrolyte and air electrode interface to avoid cell degradation during manufacturing. The barrier layer needs to be densified at low temperatures (ideally less than 1000 °C), which remains a significant challenge. This review focuses on a typical low-cost ceramic powder-based route for the preparation of a barrier layer and explores various approaches to achieve low-temperature densification. It covers techniques such as synthesizing finer powders, optimizing deposition methods for the green-body layer, using sintering aids, and employing post-sintering processes to increase density. Recent advancements in these areas are highlighted to provide insights into future development directions. Finally, the review discusses new opportunities and emerging techniques that could further improve the barrier layer performance.https://www.sciopen.com/article/10.26599/JAC.2024.9221001solid oxide cells (socs)ceria-based materialbarrier layerlow-temperature sinteringdensification
spellingShingle Shiyi Wu
Wenyi Yan
Na Ni
Lei Zhu
Zhen Huang
Densification of ceria-based barrier layer for solid oxide cells at lower sintering temperatures: A review
Journal of Advanced Ceramics
solid oxide cells (socs)
ceria-based material
barrier layer
low-temperature sintering
densification
title Densification of ceria-based barrier layer for solid oxide cells at lower sintering temperatures: A review
title_full Densification of ceria-based barrier layer for solid oxide cells at lower sintering temperatures: A review
title_fullStr Densification of ceria-based barrier layer for solid oxide cells at lower sintering temperatures: A review
title_full_unstemmed Densification of ceria-based barrier layer for solid oxide cells at lower sintering temperatures: A review
title_short Densification of ceria-based barrier layer for solid oxide cells at lower sintering temperatures: A review
title_sort densification of ceria based barrier layer for solid oxide cells at lower sintering temperatures a review
topic solid oxide cells (socs)
ceria-based material
barrier layer
low-temperature sintering
densification
url https://www.sciopen.com/article/10.26599/JAC.2024.9221001
work_keys_str_mv AT shiyiwu densificationofceriabasedbarrierlayerforsolidoxidecellsatlowersinteringtemperaturesareview
AT wenyiyan densificationofceriabasedbarrierlayerforsolidoxidecellsatlowersinteringtemperaturesareview
AT nani densificationofceriabasedbarrierlayerforsolidoxidecellsatlowersinteringtemperaturesareview
AT leizhu densificationofceriabasedbarrierlayerforsolidoxidecellsatlowersinteringtemperaturesareview
AT zhenhuang densificationofceriabasedbarrierlayerforsolidoxidecellsatlowersinteringtemperaturesareview