Towards water-conscious green hydrogen and methanol production: A techno-economic review

Summary: To enable a sustainable and socially accepted hydrogen and methanol economy, it is crucial to prioritize green and water-conscious production. In this review, we reveal a significant research gap regarding comprehensive assessments of such production methods. We present an innovative proces...

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Main Authors: Henrik Wenzel, Gian Müller, Freia Harzendorf, Thomas Schöb, Felix Kullmann, Jann Michael Weinand, Detlef Stolten
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Nexus
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Online Access:http://www.sciencedirect.com/science/article/pii/S2950160125000014
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author Henrik Wenzel
Gian Müller
Freia Harzendorf
Thomas Schöb
Felix Kullmann
Jann Michael Weinand
Detlef Stolten
author_facet Henrik Wenzel
Gian Müller
Freia Harzendorf
Thomas Schöb
Felix Kullmann
Jann Michael Weinand
Detlef Stolten
author_sort Henrik Wenzel
collection DOAJ
description Summary: To enable a sustainable and socially accepted hydrogen and methanol economy, it is crucial to prioritize green and water-conscious production. In this review, we reveal a significant research gap regarding comprehensive assessments of such production methods. We present an innovative process chain, consisting of adsorption-based direct air capture, solid oxide electrolysis, and methanol synthesis to address this issue. To allow future comprehensive techno-economic assessments, we perform a systematic literature review and harmonization of the techno-economic parameters of the process chain’s technologies. Based on the conducted literature review, we find that the long-term median specific energy demand of adsorption-based direct air capture is expected to decrease to 204 kWhel/tCO2 and 1,257 kWhth/tCO2, while the capture cost is expected to decrease to 162 €2024/tCO2, with relative high uncertainty. The evaluated sources expect a future increase in system efficiency of solid oxide electrolysis to 80%, while the purchase equipment costs are expected to decrease significantly. Finally, we demonstrate the feasibility of the process chain from a techno-economic perspective and show a potential reduction in external heat demand of the DAC unit of up to 34% when integrated in the process chain. Broader context: To enable a sustainable and socially accepted hydrogen and methanol economy, it is crucial to prioritize green and water-conscious production. This is facilitated by the process chain presented, which also promotes social acceptance as excess water could be used for drinking water supply. By reviewing the techno-economic aspects of the process chain’s technologies on a detailed level, this work serves as a foundation for prospective comprehensive techno-economic assessments. Furthermore, as the investigated technologies direct air capture and solid oxide electrolysis generally experience a high level of interest, the conducted review enables modelers to investigate further systems on a detailed level. Finally, the water-conscious and green production of hydrogen and methanol will make the energy transition more sustainable, and regions that are abundant in renewable energy sources but suffer from water-scarcity will also be able to participate.
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institution Kabale University
issn 2950-1601
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publishDate 2025-03-01
publisher Elsevier
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series Nexus
spelling doaj-art-741ac3fd0e2f48e1aac50ed95c1364912025-01-24T04:46:09ZengElsevierNexus2950-16012025-03-0121100054Towards water-conscious green hydrogen and methanol production: A techno-economic reviewHenrik Wenzel0Gian Müller1Freia Harzendorf2Thomas Schöb3Felix Kullmann4Jann Michael Weinand5Detlef Stolten6Forschungszentrum Jülich GmbH, Institute of Climate and Energy Systems, Jülich Systems Analysis (ICE-2), 52425 Jülich, Germany; RWTH Aachen University, Chair for Fuel Cells, Faculty of Mechanical Engineering, 52062 Aachen, Germany; Corresponding authorForschungszentrum Jülich GmbH, Institute of Climate and Energy Systems, Jülich Systems Analysis (ICE-2), 52425 Jülich, Germany; RWTH Aachen University, Chair for Fuel Cells, Faculty of Mechanical Engineering, 52062 Aachen, GermanyForschungszentrum Jülich GmbH, Institute of Climate and Energy Systems, Jülich Systems Analysis (ICE-2), 52425 Jülich, GermanyForschungszentrum Jülich GmbH, Institute of Climate and Energy Systems, Jülich Systems Analysis (ICE-2), 52425 Jülich, GermanyForschungszentrum Jülich GmbH, Institute of Climate and Energy Systems, Jülich Systems Analysis (ICE-2), 52425 Jülich, GermanyForschungszentrum Jülich GmbH, Institute of Climate and Energy Systems, Jülich Systems Analysis (ICE-2), 52425 Jülich, GermanyForschungszentrum Jülich GmbH, Institute of Climate and Energy Systems, Jülich Systems Analysis (ICE-2), 52425 Jülich, Germany; RWTH Aachen University, Chair for Fuel Cells, Faculty of Mechanical Engineering, 52062 Aachen, GermanySummary: To enable a sustainable and socially accepted hydrogen and methanol economy, it is crucial to prioritize green and water-conscious production. In this review, we reveal a significant research gap regarding comprehensive assessments of such production methods. We present an innovative process chain, consisting of adsorption-based direct air capture, solid oxide electrolysis, and methanol synthesis to address this issue. To allow future comprehensive techno-economic assessments, we perform a systematic literature review and harmonization of the techno-economic parameters of the process chain’s technologies. Based on the conducted literature review, we find that the long-term median specific energy demand of adsorption-based direct air capture is expected to decrease to 204 kWhel/tCO2 and 1,257 kWhth/tCO2, while the capture cost is expected to decrease to 162 €2024/tCO2, with relative high uncertainty. The evaluated sources expect a future increase in system efficiency of solid oxide electrolysis to 80%, while the purchase equipment costs are expected to decrease significantly. Finally, we demonstrate the feasibility of the process chain from a techno-economic perspective and show a potential reduction in external heat demand of the DAC unit of up to 34% when integrated in the process chain. Broader context: To enable a sustainable and socially accepted hydrogen and methanol economy, it is crucial to prioritize green and water-conscious production. This is facilitated by the process chain presented, which also promotes social acceptance as excess water could be used for drinking water supply. By reviewing the techno-economic aspects of the process chain’s technologies on a detailed level, this work serves as a foundation for prospective comprehensive techno-economic assessments. Furthermore, as the investigated technologies direct air capture and solid oxide electrolysis generally experience a high level of interest, the conducted review enables modelers to investigate further systems on a detailed level. Finally, the water-conscious and green production of hydrogen and methanol will make the energy transition more sustainable, and regions that are abundant in renewable energy sources but suffer from water-scarcity will also be able to participate.http://www.sciencedirect.com/science/article/pii/S2950160125000014techno-economichydrogenmethanoldirect air capturesolid oxide electrolysiswater-conscious
spellingShingle Henrik Wenzel
Gian Müller
Freia Harzendorf
Thomas Schöb
Felix Kullmann
Jann Michael Weinand
Detlef Stolten
Towards water-conscious green hydrogen and methanol production: A techno-economic review
Nexus
techno-economic
hydrogen
methanol
direct air capture
solid oxide electrolysis
water-conscious
title Towards water-conscious green hydrogen and methanol production: A techno-economic review
title_full Towards water-conscious green hydrogen and methanol production: A techno-economic review
title_fullStr Towards water-conscious green hydrogen and methanol production: A techno-economic review
title_full_unstemmed Towards water-conscious green hydrogen and methanol production: A techno-economic review
title_short Towards water-conscious green hydrogen and methanol production: A techno-economic review
title_sort towards water conscious green hydrogen and methanol production a techno economic review
topic techno-economic
hydrogen
methanol
direct air capture
solid oxide electrolysis
water-conscious
url http://www.sciencedirect.com/science/article/pii/S2950160125000014
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AT thomasschob towardswaterconsciousgreenhydrogenandmethanolproductionatechnoeconomicreview
AT felixkullmann towardswaterconsciousgreenhydrogenandmethanolproductionatechnoeconomicreview
AT jannmichaelweinand towardswaterconsciousgreenhydrogenandmethanolproductionatechnoeconomicreview
AT detlefstolten towardswaterconsciousgreenhydrogenandmethanolproductionatechnoeconomicreview