Research on thermal aging characteristics of silicone rubber composite materials for dry-type distribution transformers

To enhance the long-term operational stability of transformers, this study focuses on silicone rubber composite insulation materials for dry-type distribution transformers (D-DTs). Based on obtaining the optimal initial performance of silicone rubber composite materials through response surface mode...

Full description

Saved in:
Bibliographic Details
Main Authors: Li Woyang, Zhou Lijun, Qian Yunyun, Lei Qian, Xia Yingyi, Wang Dongyang
Format: Article
Language:English
Published: De Gruyter 2025-01-01
Series:e-Polymers
Subjects:
Online Access:https://doi.org/10.1515/epoly-2024-0064
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832570436994465792
author Li Woyang
Zhou Lijun
Qian Yunyun
Lei Qian
Xia Yingyi
Wang Dongyang
author_facet Li Woyang
Zhou Lijun
Qian Yunyun
Lei Qian
Xia Yingyi
Wang Dongyang
author_sort Li Woyang
collection DOAJ
description To enhance the long-term operational stability of transformers, this study focuses on silicone rubber composite insulation materials for dry-type distribution transformers (D-DTs). Based on obtaining the optimal initial performance of silicone rubber composite materials through response surface model, the thermal aging characteristics and long-term stability of intrinsic silicone rubber and silicone rubber composites are compared using molecular simulations, thermogravimetric analysis, and accelerated thermal aging tests. The results indicate that the addition of a small amount of h-boron nitride (BN) and Al2O3 can improve the thermal stability of the composite materials, and the decline in elongation at break is the key factor determining the thermal lifetime of silicone rubber. The silicone rubber composite material doped with 21.42 phr h-BN, 1.58 phr carbon nanotubes, and 2.67 phr Al2O3, based on the optimal initial performance, is projected to have a lifetime of 3,128 h under accelerated thermal aging at 200°C and 27.40 years under stable operating conditions of D-DTs, making it suitable for widespread application.
format Article
id doaj-art-740dc481f6434dd09e4a9637d9a0e9a8
institution Kabale University
issn 1618-7229
language English
publishDate 2025-01-01
publisher De Gruyter
record_format Article
series e-Polymers
spelling doaj-art-740dc481f6434dd09e4a9637d9a0e9a82025-02-02T15:45:26ZengDe Gruytere-Polymers1618-72292025-01-012511506210.1515/epoly-2024-0064Research on thermal aging characteristics of silicone rubber composite materials for dry-type distribution transformersLi Woyang0Zhou Lijun1Qian Yunyun2Lei Qian3Xia Yingyi4Wang Dongyang5School of Electrical Engineering, Southwest Jiaotong University, Chengdu, 611756, ChinaSchool of Electrical Engineering, Southwest Jiaotong University, Chengdu, 611756, ChinaSchool of Electrical Engineering, Southwest Jiaotong University, Chengdu, 611756, ChinaSchool of Electrical Engineering, Southwest Jiaotong University, Chengdu, 611756, ChinaSchool of Electrical Engineering, Southwest Jiaotong University, Chengdu, 611756, ChinaSchool of Electrical Engineering, Southwest Jiaotong University, Chengdu, 611756, ChinaTo enhance the long-term operational stability of transformers, this study focuses on silicone rubber composite insulation materials for dry-type distribution transformers (D-DTs). Based on obtaining the optimal initial performance of silicone rubber composite materials through response surface model, the thermal aging characteristics and long-term stability of intrinsic silicone rubber and silicone rubber composites are compared using molecular simulations, thermogravimetric analysis, and accelerated thermal aging tests. The results indicate that the addition of a small amount of h-boron nitride (BN) and Al2O3 can improve the thermal stability of the composite materials, and the decline in elongation at break is the key factor determining the thermal lifetime of silicone rubber. The silicone rubber composite material doped with 21.42 phr h-BN, 1.58 phr carbon nanotubes, and 2.67 phr Al2O3, based on the optimal initial performance, is projected to have a lifetime of 3,128 h under accelerated thermal aging at 200°C and 27.40 years under stable operating conditions of D-DTs, making it suitable for widespread application.https://doi.org/10.1515/epoly-2024-0064silicone rubberthermal agingmolecular simulationdry-type distribution transformer
spellingShingle Li Woyang
Zhou Lijun
Qian Yunyun
Lei Qian
Xia Yingyi
Wang Dongyang
Research on thermal aging characteristics of silicone rubber composite materials for dry-type distribution transformers
e-Polymers
silicone rubber
thermal aging
molecular simulation
dry-type distribution transformer
title Research on thermal aging characteristics of silicone rubber composite materials for dry-type distribution transformers
title_full Research on thermal aging characteristics of silicone rubber composite materials for dry-type distribution transformers
title_fullStr Research on thermal aging characteristics of silicone rubber composite materials for dry-type distribution transformers
title_full_unstemmed Research on thermal aging characteristics of silicone rubber composite materials for dry-type distribution transformers
title_short Research on thermal aging characteristics of silicone rubber composite materials for dry-type distribution transformers
title_sort research on thermal aging characteristics of silicone rubber composite materials for dry type distribution transformers
topic silicone rubber
thermal aging
molecular simulation
dry-type distribution transformer
url https://doi.org/10.1515/epoly-2024-0064
work_keys_str_mv AT liwoyang researchonthermalagingcharacteristicsofsiliconerubbercompositematerialsfordrytypedistributiontransformers
AT zhoulijun researchonthermalagingcharacteristicsofsiliconerubbercompositematerialsfordrytypedistributiontransformers
AT qianyunyun researchonthermalagingcharacteristicsofsiliconerubbercompositematerialsfordrytypedistributiontransformers
AT leiqian researchonthermalagingcharacteristicsofsiliconerubbercompositematerialsfordrytypedistributiontransformers
AT xiayingyi researchonthermalagingcharacteristicsofsiliconerubbercompositematerialsfordrytypedistributiontransformers
AT wangdongyang researchonthermalagingcharacteristicsofsiliconerubbercompositematerialsfordrytypedistributiontransformers