Very High Cycle Fatigue Crack Initiation Mechanism in Nugget Zone of AA 7075 Friction Stir Welded Joint

Very high cycle fatigue behavior of nugget zone in AA 7075 friction stir welded joint was experimentally investigated using ultrasonic fatigue testing system (20 kHz) to clarify the crack initiation mechanism. It was found that the fatigue strength of nugget zone decreased continuously even beyond 1...

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Main Authors: Chao He, Kazuhiro Kitamura, Kun Yang, Yong-jie Liu, Qing-yuan Wang, Qiang Chen
Format: Article
Language:English
Published: Wiley 2017-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2017/7189369
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author Chao He
Kazuhiro Kitamura
Kun Yang
Yong-jie Liu
Qing-yuan Wang
Qiang Chen
author_facet Chao He
Kazuhiro Kitamura
Kun Yang
Yong-jie Liu
Qing-yuan Wang
Qiang Chen
author_sort Chao He
collection DOAJ
description Very high cycle fatigue behavior of nugget zone in AA 7075 friction stir welded joint was experimentally investigated using ultrasonic fatigue testing system (20 kHz) to clarify the crack initiation mechanism. It was found that the fatigue strength of nugget zone decreased continuously even beyond 107 cycles with no traditional fatigue limits. Fatigue cracks initiated from the welding defects located at the bottom side of the friction stir weld. Moreover, a special semicircular zone could be characterized around the crack initiation site, of which the stress intensity factor approximately equaled the threshold of fatigue crack propagation rate. Finally, a simplified model was proposed to estimate the fatigue life by correlating the welding defect size and applied stress. The predicted results are in good agreement with the experimental results.
format Article
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institution Kabale University
issn 1687-8434
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language English
publishDate 2017-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-73bb8aae2550408fa35cffa21db569ac2025-02-03T01:01:46ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422017-01-01201710.1155/2017/71893697189369Very High Cycle Fatigue Crack Initiation Mechanism in Nugget Zone of AA 7075 Friction Stir Welded JointChao He0Kazuhiro Kitamura1Kun Yang2Yong-jie Liu3Qing-yuan Wang4Qiang Chen5School of Architecture and Civil Engineering, Chengdu University, Chengdu 610106, ChinaDepartment of Mechanical Engineering, Kochi National College of Technology, Nankoku 783-8508, JapanKey Laboratory of Energy Engineering Safety and Disaster Mechanics, Ministry of Education, Sichuan University, Chengdu 610065, ChinaKey Laboratory of Energy Engineering Safety and Disaster Mechanics, Ministry of Education, Sichuan University, Chengdu 610065, ChinaSchool of Architecture and Civil Engineering, Chengdu University, Chengdu 610106, ChinaMicromechanics Laboratory, Faculty of Engineering, Kyushu University, Fukuoka 8190395, JapanVery high cycle fatigue behavior of nugget zone in AA 7075 friction stir welded joint was experimentally investigated using ultrasonic fatigue testing system (20 kHz) to clarify the crack initiation mechanism. It was found that the fatigue strength of nugget zone decreased continuously even beyond 107 cycles with no traditional fatigue limits. Fatigue cracks initiated from the welding defects located at the bottom side of the friction stir weld. Moreover, a special semicircular zone could be characterized around the crack initiation site, of which the stress intensity factor approximately equaled the threshold of fatigue crack propagation rate. Finally, a simplified model was proposed to estimate the fatigue life by correlating the welding defect size and applied stress. The predicted results are in good agreement with the experimental results.http://dx.doi.org/10.1155/2017/7189369
spellingShingle Chao He
Kazuhiro Kitamura
Kun Yang
Yong-jie Liu
Qing-yuan Wang
Qiang Chen
Very High Cycle Fatigue Crack Initiation Mechanism in Nugget Zone of AA 7075 Friction Stir Welded Joint
Advances in Materials Science and Engineering
title Very High Cycle Fatigue Crack Initiation Mechanism in Nugget Zone of AA 7075 Friction Stir Welded Joint
title_full Very High Cycle Fatigue Crack Initiation Mechanism in Nugget Zone of AA 7075 Friction Stir Welded Joint
title_fullStr Very High Cycle Fatigue Crack Initiation Mechanism in Nugget Zone of AA 7075 Friction Stir Welded Joint
title_full_unstemmed Very High Cycle Fatigue Crack Initiation Mechanism in Nugget Zone of AA 7075 Friction Stir Welded Joint
title_short Very High Cycle Fatigue Crack Initiation Mechanism in Nugget Zone of AA 7075 Friction Stir Welded Joint
title_sort very high cycle fatigue crack initiation mechanism in nugget zone of aa 7075 friction stir welded joint
url http://dx.doi.org/10.1155/2017/7189369
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AT kunyang veryhighcyclefatiguecrackinitiationmechanisminnuggetzoneofaa7075frictionstirweldedjoint
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