Deciphering methanolysis of Calophyllum inophyllum oil into biodiesel using KOH-doped Aegle marmelos biochar catalyst: Thermo-kinetics, optimization and cost analysis

The current study presents the catalysed conversion of Calophyllum inophyllum oil with methanol into biodiesel using a single stage approach. Here, the catalyst development essentially valorises waste Aegle marmelos fruit shell through carbonization and subsequent doping with KOH. An indigenously de...

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Main Authors: Bisheswar Karmakar, Gopinath Halder
Format: Article
Language:English
Published: Elsevier 2025-12-01
Series:Cleaner Chemical Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2772782325000087
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author Bisheswar Karmakar
Gopinath Halder
author_facet Bisheswar Karmakar
Gopinath Halder
author_sort Bisheswar Karmakar
collection DOAJ
description The current study presents the catalysed conversion of Calophyllum inophyllum oil with methanol into biodiesel using a single stage approach. Here, the catalyst development essentially valorises waste Aegle marmelos fruit shell through carbonization and subsequent doping with KOH. An indigenously developed heterogeneous catalyst was obtained that can be easily recovered and reused multiple times, proving to be cost efficient according to calculated estimates. This also reduces fuel synthesis costs owing to drastic reduction in wastewater generation. The reaction is optimized through central composite design (CCD) using five process parameters viz. reaction temperature, duration, catalyst concentration, methanol concentration and agitation speed, which resulted in maximum fuel yield of 95.77 %. Conversion of oil was optimal using methanol at 40 %w/w concentration at 60 °C reaction temperature, when the reaction occurs for a duration of 150 min with KOH-doped catalyst at 4 %w/w concentration, requiring a high agitation speed of 850 rpm. From analysis of variance (ANOVA) studies it is clear that the developed model is consistent and statistically relevant. From kinetic and thermodynamic studies, it is seen that the base catalysed transesterification has an activation energy (Ea) = 98.895 kJ/mol and frequency factor (A) = 90.74 min-1, as the reaction is endothermic since enthalpy change (ΔH) was noted to be 809.64 J, along with an entropy change (ΔS) of -64.59 J/K-mol, showing it to be non-spontaneous as well as increasing order in the system.
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spelling doaj-art-7289e569b4004b3bbf70cc074a98cfd22025-02-04T04:10:43ZengElsevierCleaner Chemical Engineering2772-78232025-12-0111100153Deciphering methanolysis of Calophyllum inophyllum oil into biodiesel using KOH-doped Aegle marmelos biochar catalyst: Thermo-kinetics, optimization and cost analysisBisheswar Karmakar0Gopinath Halder1Department of Biotechnology, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Chennai 600062, Tamil Nadu, IndiaDepartment of Chemical Engineering, National Institute of Technology Durgapur, Durgapur 713209, West Bengal, India; Corresponding author.The current study presents the catalysed conversion of Calophyllum inophyllum oil with methanol into biodiesel using a single stage approach. Here, the catalyst development essentially valorises waste Aegle marmelos fruit shell through carbonization and subsequent doping with KOH. An indigenously developed heterogeneous catalyst was obtained that can be easily recovered and reused multiple times, proving to be cost efficient according to calculated estimates. This also reduces fuel synthesis costs owing to drastic reduction in wastewater generation. The reaction is optimized through central composite design (CCD) using five process parameters viz. reaction temperature, duration, catalyst concentration, methanol concentration and agitation speed, which resulted in maximum fuel yield of 95.77 %. Conversion of oil was optimal using methanol at 40 %w/w concentration at 60 °C reaction temperature, when the reaction occurs for a duration of 150 min with KOH-doped catalyst at 4 %w/w concentration, requiring a high agitation speed of 850 rpm. From analysis of variance (ANOVA) studies it is clear that the developed model is consistent and statistically relevant. From kinetic and thermodynamic studies, it is seen that the base catalysed transesterification has an activation energy (Ea) = 98.895 kJ/mol and frequency factor (A) = 90.74 min-1, as the reaction is endothermic since enthalpy change (ΔH) was noted to be 809.64 J, along with an entropy change (ΔS) of -64.59 J/K-mol, showing it to be non-spontaneous as well as increasing order in the system.http://www.sciencedirect.com/science/article/pii/S2772782325000087Aegle marmelosBiochar catalystBiodiesel synthesisCalophyllum inophyllumCentral composite design
spellingShingle Bisheswar Karmakar
Gopinath Halder
Deciphering methanolysis of Calophyllum inophyllum oil into biodiesel using KOH-doped Aegle marmelos biochar catalyst: Thermo-kinetics, optimization and cost analysis
Cleaner Chemical Engineering
Aegle marmelos
Biochar catalyst
Biodiesel synthesis
Calophyllum inophyllum
Central composite design
title Deciphering methanolysis of Calophyllum inophyllum oil into biodiesel using KOH-doped Aegle marmelos biochar catalyst: Thermo-kinetics, optimization and cost analysis
title_full Deciphering methanolysis of Calophyllum inophyllum oil into biodiesel using KOH-doped Aegle marmelos biochar catalyst: Thermo-kinetics, optimization and cost analysis
title_fullStr Deciphering methanolysis of Calophyllum inophyllum oil into biodiesel using KOH-doped Aegle marmelos biochar catalyst: Thermo-kinetics, optimization and cost analysis
title_full_unstemmed Deciphering methanolysis of Calophyllum inophyllum oil into biodiesel using KOH-doped Aegle marmelos biochar catalyst: Thermo-kinetics, optimization and cost analysis
title_short Deciphering methanolysis of Calophyllum inophyllum oil into biodiesel using KOH-doped Aegle marmelos biochar catalyst: Thermo-kinetics, optimization and cost analysis
title_sort deciphering methanolysis of calophyllum inophyllum oil into biodiesel using koh doped aegle marmelos biochar catalyst thermo kinetics optimization and cost analysis
topic Aegle marmelos
Biochar catalyst
Biodiesel synthesis
Calophyllum inophyllum
Central composite design
url http://www.sciencedirect.com/science/article/pii/S2772782325000087
work_keys_str_mv AT bisheswarkarmakar decipheringmethanolysisofcalophylluminophyllumoilintobiodieselusingkohdopedaeglemarmelosbiocharcatalystthermokineticsoptimizationandcostanalysis
AT gopinathhalder decipheringmethanolysisofcalophylluminophyllumoilintobiodieselusingkohdopedaeglemarmelosbiocharcatalystthermokineticsoptimizationandcostanalysis