Performance of Multilayered Nanocoated Cutting Tools in High-Speed Machining: A Review

In machining processes, cutting tools play a dominant role in producing quality products. The quality of finished goods is directly related to the cutting tool condition. Several types of research have been carried out in cutting tool condition monitoring. On the other hand, the manufacturing indust...

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Main Authors: S. Ganeshkumar, S. Venkatesh, P. Paranthaman, R. Arulmurugan, J. Arunprakash, M. Manickam, G. Rajendiran
Format: Article
Language:English
Published: Wiley 2022-01-01
Series:International Journal of Photoenergy
Online Access:http://dx.doi.org/10.1155/2022/5996061
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author S. Ganeshkumar
S. Venkatesh
P. Paranthaman
R. Arulmurugan
J. Arunprakash
M. Manickam
S. Venkatesh
G. Rajendiran
author_facet S. Ganeshkumar
S. Venkatesh
P. Paranthaman
R. Arulmurugan
J. Arunprakash
M. Manickam
S. Venkatesh
G. Rajendiran
author_sort S. Ganeshkumar
collection DOAJ
description In machining processes, cutting tools play a dominant role in producing quality products. The quality of finished goods is directly related to the cutting tool condition. Several types of research have been carried out in cutting tool condition monitoring. On the other hand, the manufacturing industries should be aware of the cutting tool selection, operating conditions, and performance of cutting tools. This article emphasizes the performance of coated cutting tools and tool materials for various machining operations. Nowadays, the nanocoating of CNC tool inserts increases the wear resistance, vibration emissions, metal removal rate, etc. These coating techniques influence the manufacturing industry to increase the productivity and quality of the finished goods and reduce the machining cost. The performance of thin film multilayered coatings such as TiN, TiAlN, AlTiN, Ti, and TiCN on plain silicon carbide tool inserts is revealed by the researchers to guide the manufacturing industry for proper tool selection and standard machining inputs for metal removal operation. The influence of coating material such as TiBN, TiN, TiAlN, and CrAlSiN in cutting tools leads to increase the life time of the cutting tools, which decreases the material sticking and cutting forces. Titanium carbo nitride is wear-resistant and corrosion-resistant. Compared to TiCN, TiAlN is harder due to the higher hardness of 32 GPa. This article concludes the material selection based on the work piece material which yields good metal removal with less cutting forces. The article concludes the cutting material selection based on the work piece for machining operations.
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publishDate 2022-01-01
publisher Wiley
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series International Journal of Photoenergy
spelling doaj-art-71c165f4561c460aae47936d2cbc13c42025-02-03T01:01:20ZengWileyInternational Journal of Photoenergy1687-529X2022-01-01202210.1155/2022/5996061Performance of Multilayered Nanocoated Cutting Tools in High-Speed Machining: A ReviewS. Ganeshkumar0S. Venkatesh1P. Paranthaman2R. Arulmurugan3J. Arunprakash4M. Manickam5S. Venkatesh6G. Rajendiran7Department of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Aeronautical EngineeringDepartment of Mechanical EngineeringSchool of Mechanical EngineeringDepartment of Motor Vehicle EngineeringIn machining processes, cutting tools play a dominant role in producing quality products. The quality of finished goods is directly related to the cutting tool condition. Several types of research have been carried out in cutting tool condition monitoring. On the other hand, the manufacturing industries should be aware of the cutting tool selection, operating conditions, and performance of cutting tools. This article emphasizes the performance of coated cutting tools and tool materials for various machining operations. Nowadays, the nanocoating of CNC tool inserts increases the wear resistance, vibration emissions, metal removal rate, etc. These coating techniques influence the manufacturing industry to increase the productivity and quality of the finished goods and reduce the machining cost. The performance of thin film multilayered coatings such as TiN, TiAlN, AlTiN, Ti, and TiCN on plain silicon carbide tool inserts is revealed by the researchers to guide the manufacturing industry for proper tool selection and standard machining inputs for metal removal operation. The influence of coating material such as TiBN, TiN, TiAlN, and CrAlSiN in cutting tools leads to increase the life time of the cutting tools, which decreases the material sticking and cutting forces. Titanium carbo nitride is wear-resistant and corrosion-resistant. Compared to TiCN, TiAlN is harder due to the higher hardness of 32 GPa. This article concludes the material selection based on the work piece material which yields good metal removal with less cutting forces. The article concludes the cutting material selection based on the work piece for machining operations.http://dx.doi.org/10.1155/2022/5996061
spellingShingle S. Ganeshkumar
S. Venkatesh
P. Paranthaman
R. Arulmurugan
J. Arunprakash
M. Manickam
S. Venkatesh
G. Rajendiran
Performance of Multilayered Nanocoated Cutting Tools in High-Speed Machining: A Review
International Journal of Photoenergy
title Performance of Multilayered Nanocoated Cutting Tools in High-Speed Machining: A Review
title_full Performance of Multilayered Nanocoated Cutting Tools in High-Speed Machining: A Review
title_fullStr Performance of Multilayered Nanocoated Cutting Tools in High-Speed Machining: A Review
title_full_unstemmed Performance of Multilayered Nanocoated Cutting Tools in High-Speed Machining: A Review
title_short Performance of Multilayered Nanocoated Cutting Tools in High-Speed Machining: A Review
title_sort performance of multilayered nanocoated cutting tools in high speed machining a review
url http://dx.doi.org/10.1155/2022/5996061
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