Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating

The aim of this investigation was to examine how CeO<sub>2</sub> powder influences the performance of WC + Ni60 composite powder. Various cladding layers of WC + Ni60, incorporating differing mass fractions of CeO<sub>2</sub>, were created on the surface of Q235 steel utilizi...

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Main Authors: Jingquan Wu, Jianwen Zhang, Dianlong Chen, Jiang Huang, Wenqing Shi, Fenju An, Xianglin Wu
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Lubricants
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Online Access:https://www.mdpi.com/2075-4442/13/1/24
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author Jingquan Wu
Jianwen Zhang
Dianlong Chen
Jiang Huang
Wenqing Shi
Fenju An
Xianglin Wu
author_facet Jingquan Wu
Jianwen Zhang
Dianlong Chen
Jiang Huang
Wenqing Shi
Fenju An
Xianglin Wu
author_sort Jingquan Wu
collection DOAJ
description The aim of this investigation was to examine how CeO<sub>2</sub> powder influences the performance of WC + Ni60 composite powder. Various cladding layers of WC + Ni60, incorporating differing mass fractions of CeO<sub>2</sub>, were created on the surface of Q235 steel utilizing laser cladding technology. To analyze the microscopic structure of the resulting cladding layer, scanning electron microscopy was employed. Additionally, the abrasion and corrosion resistance properties were assessed through experimentation with a pin-and-disc friction and wear tester and an electrochemical workstation, respectively. The results of the study showed that when the mass fraction of CeO<sub>2</sub> was 1%, the grain on the surface of the coating was refined, the carbide formation was reduced, and the uniformity of the cladding layer was the best. In terms of corrosion resistance, the coating with 1% CeO<sub>2</sub> had a self-corrosion potential of 0.07 V and a self-corrosion current density of 1.82 × 10<sup>−5</sup> A·cm<sup>−2</sup>, showing the best corrosion resistance, and the coating self-corrosion potential was higher than that of the coating and substrate without CeO<sub>2</sub>. In terms of abrasion resistance, coatings with 1% CeO<sub>2</sub> had a lower coefficient of friction (0.47) and a smaller wear rate 0.034 mm<sup>3</sup>, and the wear amount was only 23.5% of that of coatings without CeO<sub>2</sub>, resulting in the best wear resistance. In conclusion, coatings containing 1% CeO<sub>2</sub> exhibit the minimal coefficient of friction and the lowest wear rates, while simultaneously providing optimal corrosion resistance.
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publishDate 2025-01-01
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series Lubricants
spelling doaj-art-693d14e433f542baa785d8c4ae47d5b32025-01-24T13:39:01ZengMDPI AGLubricants2075-44422025-01-011312410.3390/lubricants13010024Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding CoatingJingquan Wu0Jianwen Zhang1Dianlong Chen2Jiang Huang3Wenqing Shi4Fenju An5Xianglin Wu6School of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Electronics and Information Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Materials and Science and Engineering, Guangdong Ocean University, Yangjiang 529500, ChinaSchool of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaThe aim of this investigation was to examine how CeO<sub>2</sub> powder influences the performance of WC + Ni60 composite powder. Various cladding layers of WC + Ni60, incorporating differing mass fractions of CeO<sub>2</sub>, were created on the surface of Q235 steel utilizing laser cladding technology. To analyze the microscopic structure of the resulting cladding layer, scanning electron microscopy was employed. Additionally, the abrasion and corrosion resistance properties were assessed through experimentation with a pin-and-disc friction and wear tester and an electrochemical workstation, respectively. The results of the study showed that when the mass fraction of CeO<sub>2</sub> was 1%, the grain on the surface of the coating was refined, the carbide formation was reduced, and the uniformity of the cladding layer was the best. In terms of corrosion resistance, the coating with 1% CeO<sub>2</sub> had a self-corrosion potential of 0.07 V and a self-corrosion current density of 1.82 × 10<sup>−5</sup> A·cm<sup>−2</sup>, showing the best corrosion resistance, and the coating self-corrosion potential was higher than that of the coating and substrate without CeO<sub>2</sub>. In terms of abrasion resistance, coatings with 1% CeO<sub>2</sub> had a lower coefficient of friction (0.47) and a smaller wear rate 0.034 mm<sup>3</sup>, and the wear amount was only 23.5% of that of coatings without CeO<sub>2</sub>, resulting in the best wear resistance. In conclusion, coatings containing 1% CeO<sub>2</sub> exhibit the minimal coefficient of friction and the lowest wear rates, while simultaneously providing optimal corrosion resistance.https://www.mdpi.com/2075-4442/13/1/24laser claddingCeO<sub>2</sub>wearcorrosion resistance
spellingShingle Jingquan Wu
Jianwen Zhang
Dianlong Chen
Jiang Huang
Wenqing Shi
Fenju An
Xianglin Wu
Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating
Lubricants
laser cladding
CeO<sub>2</sub>
wear
corrosion resistance
title Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating
title_full Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating
title_fullStr Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating
title_full_unstemmed Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating
title_short Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating
title_sort study on the effect of ceo sub 2 sub on the performance of wc ni60 laser cladding coating
topic laser cladding
CeO<sub>2</sub>
wear
corrosion resistance
url https://www.mdpi.com/2075-4442/13/1/24
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