Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating
The aim of this investigation was to examine how CeO<sub>2</sub> powder influences the performance of WC + Ni60 composite powder. Various cladding layers of WC + Ni60, incorporating differing mass fractions of CeO<sub>2</sub>, were created on the surface of Q235 steel utilizi...
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2025-01-01
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author | Jingquan Wu Jianwen Zhang Dianlong Chen Jiang Huang Wenqing Shi Fenju An Xianglin Wu |
author_facet | Jingquan Wu Jianwen Zhang Dianlong Chen Jiang Huang Wenqing Shi Fenju An Xianglin Wu |
author_sort | Jingquan Wu |
collection | DOAJ |
description | The aim of this investigation was to examine how CeO<sub>2</sub> powder influences the performance of WC + Ni60 composite powder. Various cladding layers of WC + Ni60, incorporating differing mass fractions of CeO<sub>2</sub>, were created on the surface of Q235 steel utilizing laser cladding technology. To analyze the microscopic structure of the resulting cladding layer, scanning electron microscopy was employed. Additionally, the abrasion and corrosion resistance properties were assessed through experimentation with a pin-and-disc friction and wear tester and an electrochemical workstation, respectively. The results of the study showed that when the mass fraction of CeO<sub>2</sub> was 1%, the grain on the surface of the coating was refined, the carbide formation was reduced, and the uniformity of the cladding layer was the best. In terms of corrosion resistance, the coating with 1% CeO<sub>2</sub> had a self-corrosion potential of 0.07 V and a self-corrosion current density of 1.82 × 10<sup>−5</sup> A·cm<sup>−2</sup>, showing the best corrosion resistance, and the coating self-corrosion potential was higher than that of the coating and substrate without CeO<sub>2</sub>. In terms of abrasion resistance, coatings with 1% CeO<sub>2</sub> had a lower coefficient of friction (0.47) and a smaller wear rate 0.034 mm<sup>3</sup>, and the wear amount was only 23.5% of that of coatings without CeO<sub>2</sub>, resulting in the best wear resistance. In conclusion, coatings containing 1% CeO<sub>2</sub> exhibit the minimal coefficient of friction and the lowest wear rates, while simultaneously providing optimal corrosion resistance. |
format | Article |
id | doaj-art-693d14e433f542baa785d8c4ae47d5b3 |
institution | Kabale University |
issn | 2075-4442 |
language | English |
publishDate | 2025-01-01 |
publisher | MDPI AG |
record_format | Article |
series | Lubricants |
spelling | doaj-art-693d14e433f542baa785d8c4ae47d5b32025-01-24T13:39:01ZengMDPI AGLubricants2075-44422025-01-011312410.3390/lubricants13010024Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding CoatingJingquan Wu0Jianwen Zhang1Dianlong Chen2Jiang Huang3Wenqing Shi4Fenju An5Xianglin Wu6School of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Electronics and Information Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Materials and Science and Engineering, Guangdong Ocean University, Yangjiang 529500, ChinaSchool of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaSchool of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, ChinaThe aim of this investigation was to examine how CeO<sub>2</sub> powder influences the performance of WC + Ni60 composite powder. Various cladding layers of WC + Ni60, incorporating differing mass fractions of CeO<sub>2</sub>, were created on the surface of Q235 steel utilizing laser cladding technology. To analyze the microscopic structure of the resulting cladding layer, scanning electron microscopy was employed. Additionally, the abrasion and corrosion resistance properties were assessed through experimentation with a pin-and-disc friction and wear tester and an electrochemical workstation, respectively. The results of the study showed that when the mass fraction of CeO<sub>2</sub> was 1%, the grain on the surface of the coating was refined, the carbide formation was reduced, and the uniformity of the cladding layer was the best. In terms of corrosion resistance, the coating with 1% CeO<sub>2</sub> had a self-corrosion potential of 0.07 V and a self-corrosion current density of 1.82 × 10<sup>−5</sup> A·cm<sup>−2</sup>, showing the best corrosion resistance, and the coating self-corrosion potential was higher than that of the coating and substrate without CeO<sub>2</sub>. In terms of abrasion resistance, coatings with 1% CeO<sub>2</sub> had a lower coefficient of friction (0.47) and a smaller wear rate 0.034 mm<sup>3</sup>, and the wear amount was only 23.5% of that of coatings without CeO<sub>2</sub>, resulting in the best wear resistance. In conclusion, coatings containing 1% CeO<sub>2</sub> exhibit the minimal coefficient of friction and the lowest wear rates, while simultaneously providing optimal corrosion resistance.https://www.mdpi.com/2075-4442/13/1/24laser claddingCeO<sub>2</sub>wearcorrosion resistance |
spellingShingle | Jingquan Wu Jianwen Zhang Dianlong Chen Jiang Huang Wenqing Shi Fenju An Xianglin Wu Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating Lubricants laser cladding CeO<sub>2</sub> wear corrosion resistance |
title | Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating |
title_full | Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating |
title_fullStr | Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating |
title_full_unstemmed | Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating |
title_short | Study on the Effect of CeO<sub>2</sub> on the Performance of WC + Ni60 Laser Cladding Coating |
title_sort | study on the effect of ceo sub 2 sub on the performance of wc ni60 laser cladding coating |
topic | laser cladding CeO<sub>2</sub> wear corrosion resistance |
url | https://www.mdpi.com/2075-4442/13/1/24 |
work_keys_str_mv | AT jingquanwu studyontheeffectofceosub2subontheperformanceofwcni60lasercladdingcoating AT jianwenzhang studyontheeffectofceosub2subontheperformanceofwcni60lasercladdingcoating AT dianlongchen studyontheeffectofceosub2subontheperformanceofwcni60lasercladdingcoating AT jianghuang studyontheeffectofceosub2subontheperformanceofwcni60lasercladdingcoating AT wenqingshi studyontheeffectofceosub2subontheperformanceofwcni60lasercladdingcoating AT fenjuan studyontheeffectofceosub2subontheperformanceofwcni60lasercladdingcoating AT xianglinwu studyontheeffectofceosub2subontheperformanceofwcni60lasercladdingcoating |