Problematic issues and ways to solve them during reverse engineering of compressor design units
A significant part of the compressor fleet in Russia consists of foreign-made centrifugal and screw compressors, which, with operating time and depreciation, require repair according to regulations or modernization due to changed technological operating conditions. The supply of spare parts needed...
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| Format: | Article |
| Language: | English |
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Omsk State Technical University, Federal State Autonomous Educational Institution of Higher Education
2024-10-01
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| Series: | Омский научный вестник: Серия "Авиационно-ракетное и энергетическое машиностроение" |
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| Online Access: | https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2024/%D0%A2.8,%20%E2%84%963%20(%D0%90%D0%A0%D0%B8%D0%AD%D0%9C)/53-60%20%D0%A1%D0%B0%D1%80%D0%BC%D0%B0%D0%BD%D0%B0%D0%B5%D0%B2%D0%B0%20%D0%90.%20%D0%A4.,%20%D0%A1%D0%BE%D0%BA%D0%BE%D0%BB%D0%BE%D0%B2%20%D0%9D.%20%D0%92.,%20%D0%9F%D0%B0%D1%80%D0%B0%D0%BD%D0%B8%D0%BD%D0%B0%20%D0%9E.%20%D0%AE.,%20%D0%9A%D1%83%D0%B7%D0%BE%D0%B2%D0%BE%D0%B2%20%D0%92.%20%D0%92.%20%D0%B8%20%D0%B4%D1%80..pdf |
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| _version_ | 1832546463160205312 |
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| author | A. F. Sarmanaeva N. V. Sokolov O. Yu. Paranina V. V. Kuzovov Yu. V. Sidorova I. S. Davletshin I. N. Lotfullin M. V. Korshunov |
| author_facet | A. F. Sarmanaeva N. V. Sokolov O. Yu. Paranina V. V. Kuzovov Yu. V. Sidorova I. S. Davletshin I. N. Lotfullin M. V. Korshunov |
| author_sort | A. F. Sarmanaeva |
| collection | DOAJ |
| description | A significant part of the compressor fleet in Russia consists of foreign-made centrifugal and screw
compressors, which, with operating time and depreciation, require repair according to regulations or
modernization due to changed technological operating conditions. The supply of spare parts needed
for repairs has become more complicated due to the rise in cost or lack of logistics. This leads to the
problem of maintaining the compressor equipment in working order or its downtime. The manufacture
of spare parts is problematic due to the lack of design documentation from operating organizations.
The offer of reverse engineering services for spare parts and compressor assemblies by specialists
of JSC «NIIturbocompressor n. a. V. B. Shnepp» makes it possible to improve and solve the problem
of maintaining the effective condition of foreign equipment. At the same time, the article describes
the problems that arise during reverse engineering of rotors of centrifugal and screw compressors,
the spatial profile of impellers and fluid film bearings. The main points contributing to the successful
completion of reverse engineering tasks are indicated, the accuracy of 3D scanning is determined, and
methods for setting nominal dimensions and deviation tolerances are presented. |
| format | Article |
| id | doaj-art-62a7f6b8ef824e2091bbd861581f14a9 |
| institution | Kabale University |
| issn | 2588-0373 2587-764X |
| language | English |
| publishDate | 2024-10-01 |
| publisher | Omsk State Technical University, Federal State Autonomous Educational Institution of Higher Education |
| record_format | Article |
| series | Омский научный вестник: Серия "Авиационно-ракетное и энергетическое машиностроение" |
| spelling | doaj-art-62a7f6b8ef824e2091bbd861581f14a92025-02-03T06:50:52ZengOmsk State Technical University, Federal State Autonomous Educational Institution of Higher EducationОмский научный вестник: Серия "Авиационно-ракетное и энергетическое машиностроение"2588-03732587-764X2024-10-0183536010.25206/2588-0373-2024-8-3-53-60Problematic issues and ways to solve them during reverse engineering of compressor design unitsA. F. Sarmanaeva0N. V. Sokolov1https://orcid.org/0009-0001-2657-9503O. Yu. Paranina2V. V. Kuzovov3Yu. V. Sidorova4I. S. Davletshin5I. N. Lotfullin6M. V. Korshunov7JSC «NIIturbocompressor n.a. V. B. Shnepp», HMS GroupJSC «NIIturbocompressor n.a. V. B. Shnepp», HMS GroupJSC «NIIturbocompressor n.a. V. B. Shnepp», HMS GroupJSC «NIIturbocompressor n.a. V. B. Shnepp», HMS GroupJSC «NIIturbocompressor n.a. V. B. Shnepp», HMS GroupJSC «NIIturbocompressor n.a. V. B. Shnepp», HMS GroupJSC «NIIturbocompressor n.a. V. B. Shnepp», HMS GroupJSC «NIIturbocompressor n.a. V. B. Shnepp», HMS GroupA significant part of the compressor fleet in Russia consists of foreign-made centrifugal and screw compressors, which, with operating time and depreciation, require repair according to regulations or modernization due to changed technological operating conditions. The supply of spare parts needed for repairs has become more complicated due to the rise in cost or lack of logistics. This leads to the problem of maintaining the compressor equipment in working order or its downtime. The manufacture of spare parts is problematic due to the lack of design documentation from operating organizations. The offer of reverse engineering services for spare parts and compressor assemblies by specialists of JSC «NIIturbocompressor n. a. V. B. Shnepp» makes it possible to improve and solve the problem of maintaining the effective condition of foreign equipment. At the same time, the article describes the problems that arise during reverse engineering of rotors of centrifugal and screw compressors, the spatial profile of impellers and fluid film bearings. The main points contributing to the successful completion of reverse engineering tasks are indicated, the accuracy of 3D scanning is determined, and methods for setting nominal dimensions and deviation tolerances are presented.https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2024/%D0%A2.8,%20%E2%84%963%20(%D0%90%D0%A0%D0%B8%D0%AD%D0%9C)/53-60%20%D0%A1%D0%B0%D1%80%D0%BC%D0%B0%D0%BD%D0%B0%D0%B5%D0%B2%D0%B0%20%D0%90.%20%D0%A4.,%20%D0%A1%D0%BE%D0%BA%D0%BE%D0%BB%D0%BE%D0%B2%20%D0%9D.%20%D0%92.,%20%D0%9F%D0%B0%D1%80%D0%B0%D0%BD%D0%B8%D0%BD%D0%B0%20%D0%9E.%20%D0%AE.,%20%D0%9A%D1%83%D0%B7%D0%BE%D0%B2%D0%BE%D0%B2%20%D0%92.%20%D0%92.%20%D0%B8%20%D0%B4%D1%80..pdfcompressorequipment replacementreverse engineering3d-scanning accuracycompressor rotorimpellerjournal and thrust plain bearings |
| spellingShingle | A. F. Sarmanaeva N. V. Sokolov O. Yu. Paranina V. V. Kuzovov Yu. V. Sidorova I. S. Davletshin I. N. Lotfullin M. V. Korshunov Problematic issues and ways to solve them during reverse engineering of compressor design units Омский научный вестник: Серия "Авиационно-ракетное и энергетическое машиностроение" compressor equipment replacement reverse engineering 3d-scanning accuracy compressor rotor impeller journal and thrust plain bearings |
| title | Problematic issues and ways to solve them during reverse engineering of compressor design units |
| title_full | Problematic issues and ways to solve them during reverse engineering of compressor design units |
| title_fullStr | Problematic issues and ways to solve them during reverse engineering of compressor design units |
| title_full_unstemmed | Problematic issues and ways to solve them during reverse engineering of compressor design units |
| title_short | Problematic issues and ways to solve them during reverse engineering of compressor design units |
| title_sort | problematic issues and ways to solve them during reverse engineering of compressor design units |
| topic | compressor equipment replacement reverse engineering 3d-scanning accuracy compressor rotor impeller journal and thrust plain bearings |
| url | https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2024/%D0%A2.8,%20%E2%84%963%20(%D0%90%D0%A0%D0%B8%D0%AD%D0%9C)/53-60%20%D0%A1%D0%B0%D1%80%D0%BC%D0%B0%D0%BD%D0%B0%D0%B5%D0%B2%D0%B0%20%D0%90.%20%D0%A4.,%20%D0%A1%D0%BE%D0%BA%D0%BE%D0%BB%D0%BE%D0%B2%20%D0%9D.%20%D0%92.,%20%D0%9F%D0%B0%D1%80%D0%B0%D0%BD%D0%B8%D0%BD%D0%B0%20%D0%9E.%20%D0%AE.,%20%D0%9A%D1%83%D0%B7%D0%BE%D0%B2%D0%BE%D0%B2%20%D0%92.%20%D0%92.%20%D0%B8%20%D0%B4%D1%80..pdf |
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