Phase transformation mechanism of oxidation roasting of low-grade polymetallic chalcopyrite ore in the presence of CaO

Low-grade polymetallic chalcopyrite ore has a high lead and iron content and a low softening point, which is difficult to treat using conventional pyrometallurgical and hydrometallurgical processes. In order to investigate the suitable methodology for efficient utilization, it was pelletized with Ca...

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Main Authors: Ma H.-F., Liao Y.-L., Wu M., Jia X.-B., Yang S.-G.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2023-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
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Online Access:https://doiserbia.nb.rs/img/doi/1450-5339/2023/1450-53392300032M.pdf
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author Ma H.-F.
Liao Y.-L.
Wu M.
Jia X.-B.
Yang S.-G.
author_facet Ma H.-F.
Liao Y.-L.
Wu M.
Jia X.-B.
Yang S.-G.
author_sort Ma H.-F.
collection DOAJ
description Low-grade polymetallic chalcopyrite ore has a high lead and iron content and a low softening point, which is difficult to treat using conventional pyrometallurgical and hydrometallurgical processes. In order to investigate the suitable methodology for efficient utilization, it was pelletized with CaO for oxidation roasting in the present work. By controlling the Po2 and Pso2 in the gas phase, the metal sulfide in the ore was converted into easily soluble metal oxide, the thermal analysis of the roasting process was carried out and the acid leaching of the extracted calcine at atmospheric pressure was investigated. The results show that by pelletizing with CaO and then roasting at 800 ℃ for 1 h, chalcopyrite is converted into CuO, which can be easily dissolved, galena and pyrite are converted into PbO2 and Fe2O3, respectively, and sulfur reacts with CaO and turns into CaSO4, which can fix the sulfur in the calcine. The copper leaching rate of calcine can reach 98.60 wt.% under atmospheric pressure in the H2SO4-H2O system. CaO can increase the softening point of raw materials, improve the roasting effect, promote the phase transformation of chalcopyrite in the oxidation process, and convert sulfur into CaSO4 to fix sulfur, effectively avoiding SO2 pollution to the environment.
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institution Kabale University
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publishDate 2023-01-01
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record_format Article
series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-625453c0f9bf445585c418193b24d6b72025-02-02T23:44:10ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392217-71752023-01-0159337538210.2298/JMMB230726032M1450-53392300032MPhase transformation mechanism of oxidation roasting of low-grade polymetallic chalcopyrite ore in the presence of CaOMa H.-F.0Liao Y.-L.1Wu M.2Jia X.-B.3Yang S.-G.4Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, ChinaLow-grade polymetallic chalcopyrite ore has a high lead and iron content and a low softening point, which is difficult to treat using conventional pyrometallurgical and hydrometallurgical processes. In order to investigate the suitable methodology for efficient utilization, it was pelletized with CaO for oxidation roasting in the present work. By controlling the Po2 and Pso2 in the gas phase, the metal sulfide in the ore was converted into easily soluble metal oxide, the thermal analysis of the roasting process was carried out and the acid leaching of the extracted calcine at atmospheric pressure was investigated. The results show that by pelletizing with CaO and then roasting at 800 ℃ for 1 h, chalcopyrite is converted into CuO, which can be easily dissolved, galena and pyrite are converted into PbO2 and Fe2O3, respectively, and sulfur reacts with CaO and turns into CaSO4, which can fix the sulfur in the calcine. The copper leaching rate of calcine can reach 98.60 wt.% under atmospheric pressure in the H2SO4-H2O system. CaO can increase the softening point of raw materials, improve the roasting effect, promote the phase transformation of chalcopyrite in the oxidation process, and convert sulfur into CaSO4 to fix sulfur, effectively avoiding SO2 pollution to the environment.https://doiserbia.nb.rs/img/doi/1450-5339/2023/1450-53392300032M.pdflow grade chalcopyritecalcifying roastingoxidation roastingphase transitionacid leaching
spellingShingle Ma H.-F.
Liao Y.-L.
Wu M.
Jia X.-B.
Yang S.-G.
Phase transformation mechanism of oxidation roasting of low-grade polymetallic chalcopyrite ore in the presence of CaO
Journal of Mining and Metallurgy. Section B: Metallurgy
low grade chalcopyrite
calcifying roasting
oxidation roasting
phase transition
acid leaching
title Phase transformation mechanism of oxidation roasting of low-grade polymetallic chalcopyrite ore in the presence of CaO
title_full Phase transformation mechanism of oxidation roasting of low-grade polymetallic chalcopyrite ore in the presence of CaO
title_fullStr Phase transformation mechanism of oxidation roasting of low-grade polymetallic chalcopyrite ore in the presence of CaO
title_full_unstemmed Phase transformation mechanism of oxidation roasting of low-grade polymetallic chalcopyrite ore in the presence of CaO
title_short Phase transformation mechanism of oxidation roasting of low-grade polymetallic chalcopyrite ore in the presence of CaO
title_sort phase transformation mechanism of oxidation roasting of low grade polymetallic chalcopyrite ore in the presence of cao
topic low grade chalcopyrite
calcifying roasting
oxidation roasting
phase transition
acid leaching
url https://doiserbia.nb.rs/img/doi/1450-5339/2023/1450-53392300032M.pdf
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