Disc Forming by Friction Stir Consolidation of AA2024 Chips
This work aims to form a disc by recycling AA2024 chips using friction stir consolidation (FSC) technique. Initially, the chips were compacted inside a chamber by an applied pressure of 20.7 MPa. Different chips weights and two process parameters were studied in the FSC process: pre-heating time an...
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| Format: | Article |
| Language: | English |
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middle technical university
2022-03-01
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| Series: | Journal of Techniques |
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| Online Access: | https://journal.mtu.edu.iq/index.php/MTU/article/view/442 |
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| author | Saeb Nazim Abdul Wahed Sabah Khammass Hussein Moneer H. Al-Saadi |
| author_facet | Saeb Nazim Abdul Wahed Sabah Khammass Hussein Moneer H. Al-Saadi |
| author_sort | Saeb Nazim Abdul Wahed |
| collection | DOAJ |
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This work aims to form a disc by recycling AA2024 chips using friction stir consolidation (FSC) technique. Initially, the chips were compacted inside a chamber by an applied pressure of 20.7 MPa. Different chips weights and two process parameters were studied in the FSC process: pre-heating time and plunging depth of the tool. The process was carried out at 1400 RPM. Effect of the process parameters and chips weight on chips quality was analyzed by design of the experiments method. The discs formed with a fully consolidated (FC) volume fraction range of 14.5-22.4%. The plunging depth was the most effective factor on surface finishing and grain size of the discs, while the chips weight was the most effective factor on the FC volume. Increasing the chips weight and plunging depth increased the FC volume. The average grain size of the disks ranged between 6.3 to 11 mm.
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| format | Article |
| id | doaj-art-60d57c2f0f224baeb32a80ff424de1af |
| institution | Kabale University |
| issn | 1818-653X 2708-8383 |
| language | English |
| publishDate | 2022-03-01 |
| publisher | middle technical university |
| record_format | Article |
| series | Journal of Techniques |
| spelling | doaj-art-60d57c2f0f224baeb32a80ff424de1af2025-01-19T11:07:17Zengmiddle technical universityJournal of Techniques1818-653X2708-83832022-03-014110.51173/jt.v4i1.442Disc Forming by Friction Stir Consolidation of AA2024 ChipsSaeb Nazim Abdul Wahed0Sabah Khammass Hussein1Moneer H. Al-Saadi2Engineering Technical College, Middle Technical University, Baghdad, Iraq.Engineering Technical College - Baghdafd, Middle Technical University, Baghdad, Iraq.Baghdad University, Baghdad, Iraq This work aims to form a disc by recycling AA2024 chips using friction stir consolidation (FSC) technique. Initially, the chips were compacted inside a chamber by an applied pressure of 20.7 MPa. Different chips weights and two process parameters were studied in the FSC process: pre-heating time and plunging depth of the tool. The process was carried out at 1400 RPM. Effect of the process parameters and chips weight on chips quality was analyzed by design of the experiments method. The discs formed with a fully consolidated (FC) volume fraction range of 14.5-22.4%. The plunging depth was the most effective factor on surface finishing and grain size of the discs, while the chips weight was the most effective factor on the FC volume. Increasing the chips weight and plunging depth increased the FC volume. The average grain size of the disks ranged between 6.3 to 11 mm. https://journal.mtu.edu.iq/index.php/MTU/article/view/442Friction Stir ConsolidationAA2024Chips RecyclingDesign of Experiments |
| spellingShingle | Saeb Nazim Abdul Wahed Sabah Khammass Hussein Moneer H. Al-Saadi Disc Forming by Friction Stir Consolidation of AA2024 Chips Journal of Techniques Friction Stir Consolidation AA2024 Chips Recycling Design of Experiments |
| title | Disc Forming by Friction Stir Consolidation of AA2024 Chips |
| title_full | Disc Forming by Friction Stir Consolidation of AA2024 Chips |
| title_fullStr | Disc Forming by Friction Stir Consolidation of AA2024 Chips |
| title_full_unstemmed | Disc Forming by Friction Stir Consolidation of AA2024 Chips |
| title_short | Disc Forming by Friction Stir Consolidation of AA2024 Chips |
| title_sort | disc forming by friction stir consolidation of aa2024 chips |
| topic | Friction Stir Consolidation AA2024 Chips Recycling Design of Experiments |
| url | https://journal.mtu.edu.iq/index.php/MTU/article/view/442 |
| work_keys_str_mv | AT saebnazimabdulwahed discformingbyfrictionstirconsolidationofaa2024chips AT sabahkhammasshussein discformingbyfrictionstirconsolidationofaa2024chips AT moneerhalsaadi discformingbyfrictionstirconsolidationofaa2024chips |