Influence of Planetary Ball Mill Parameters on Powder Flowability of AlSi10Mg with Niobium Carbide Using Central Composite Design (CCD)

The hypoeutectic aluminum alloy (AlSi10Mg) is a well-known candidate material used predominantly for its processability and inherent characteristics in metal-based additive manufacturing. Besides, transition metal carbide, such as niobium carbide (NbC), is added to the AlSi10Mg, enhancing its mechan...

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Main Authors: Raj Mohan R, Venkatraman R, Raghuraman S, Manoj Kumar P, Rajneesh Sharma, null Ankit, Atul Sarojwal, Rajkumar S
Format: Article
Language:English
Published: Wiley 2022-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2022/2869225
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author Raj Mohan R
Venkatraman R
Raghuraman S
Manoj Kumar P
Rajneesh Sharma
null Ankit
Atul Sarojwal
Rajkumar S
author_facet Raj Mohan R
Venkatraman R
Raghuraman S
Manoj Kumar P
Rajneesh Sharma
null Ankit
Atul Sarojwal
Rajkumar S
author_sort Raj Mohan R
collection DOAJ
description The hypoeutectic aluminum alloy (AlSi10Mg) is a well-known candidate material used predominantly for its processability and inherent characteristics in metal-based additive manufacturing. Besides, transition metal carbide, such as niobium carbide (NbC), is added to the AlSi10Mg, enhancing its mechanical properties and preferably its wear resistance to the matrix. However, in additive manufacturing, the mixed powder’s flowability is a prerequisite for determining the final properties of the specimens. In this study, mixed powder flowability analysis was carried out through the regular mixing of AlSi10Mg with a varying weight percentage of NbC conducted in the planetary ball mill with different time, speed, and NbC composition following the Central Composite Design (CCD), with a total of 20 experiments. Here, regular mixing was preferred to retain the morphology of the AlSi10Mg (spherical shape) instead of ball milling, which contributes to the degradation of the powder’s shape and size. Finally, based on the combined analysis of apparent density (AD), tapped density (TD), and static angle of repose (SAoR), the flowability characteristics of the mixed powders (AlSi10Mg  +  X % NbC) were evaluated. The optimum combination (AlSi10Mg + X% NbC) was attained based on the composite desirability criteria.
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publishDate 2022-01-01
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spelling doaj-art-5e41950ec4d44ce3b5d7b11aaf4382b22025-02-03T06:11:50ZengWileyAdvances in Materials Science and Engineering1687-84422022-01-01202210.1155/2022/2869225Influence of Planetary Ball Mill Parameters on Powder Flowability of AlSi10Mg with Niobium Carbide Using Central Composite Design (CCD)Raj Mohan R0Venkatraman R1Raghuraman S2Manoj Kumar P3Rajneesh Sharma4null Ankit5Atul Sarojwal6Rajkumar S7School of Mechanical EngineeringSchool of Mechanical EngineeringSchool of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Civil EngineeringDepartment of Mechanical EngineeringDepartment of Electrical EngineeringDepartment of Mechanical EngineeringThe hypoeutectic aluminum alloy (AlSi10Mg) is a well-known candidate material used predominantly for its processability and inherent characteristics in metal-based additive manufacturing. Besides, transition metal carbide, such as niobium carbide (NbC), is added to the AlSi10Mg, enhancing its mechanical properties and preferably its wear resistance to the matrix. However, in additive manufacturing, the mixed powder’s flowability is a prerequisite for determining the final properties of the specimens. In this study, mixed powder flowability analysis was carried out through the regular mixing of AlSi10Mg with a varying weight percentage of NbC conducted in the planetary ball mill with different time, speed, and NbC composition following the Central Composite Design (CCD), with a total of 20 experiments. Here, regular mixing was preferred to retain the morphology of the AlSi10Mg (spherical shape) instead of ball milling, which contributes to the degradation of the powder’s shape and size. Finally, based on the combined analysis of apparent density (AD), tapped density (TD), and static angle of repose (SAoR), the flowability characteristics of the mixed powders (AlSi10Mg  +  X % NbC) were evaluated. The optimum combination (AlSi10Mg + X% NbC) was attained based on the composite desirability criteria.http://dx.doi.org/10.1155/2022/2869225
spellingShingle Raj Mohan R
Venkatraman R
Raghuraman S
Manoj Kumar P
Rajneesh Sharma
null Ankit
Atul Sarojwal
Rajkumar S
Influence of Planetary Ball Mill Parameters on Powder Flowability of AlSi10Mg with Niobium Carbide Using Central Composite Design (CCD)
Advances in Materials Science and Engineering
title Influence of Planetary Ball Mill Parameters on Powder Flowability of AlSi10Mg with Niobium Carbide Using Central Composite Design (CCD)
title_full Influence of Planetary Ball Mill Parameters on Powder Flowability of AlSi10Mg with Niobium Carbide Using Central Composite Design (CCD)
title_fullStr Influence of Planetary Ball Mill Parameters on Powder Flowability of AlSi10Mg with Niobium Carbide Using Central Composite Design (CCD)
title_full_unstemmed Influence of Planetary Ball Mill Parameters on Powder Flowability of AlSi10Mg with Niobium Carbide Using Central Composite Design (CCD)
title_short Influence of Planetary Ball Mill Parameters on Powder Flowability of AlSi10Mg with Niobium Carbide Using Central Composite Design (CCD)
title_sort influence of planetary ball mill parameters on powder flowability of alsi10mg with niobium carbide using central composite design ccd
url http://dx.doi.org/10.1155/2022/2869225
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