Experimental case study for optimizing heat sink performance using ZnO nanocarriers integrated with phase change materials for environmental sustainability

Electronic equipment generates heat during prolonged operation, making efficient heat dissipation essential to ensure continuous functionality and prevent premature device failure. Accordingly, phase change materials (PCMs) were employed for thermal management; however, their low thermal conductivit...

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Main Authors: Muhammad Farooq, Imran Zahid, M. Yasar Javaid, Noreen Sher Akbar, Enio Pedone Bandarra Filho, M. Farrukh Shahzad, M. Imran Khan, Mohammad Ilyas Khan, Mohammad Rehan, Fahid Riaz
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:Case Studies in Thermal Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25000309
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author Muhammad Farooq
Imran Zahid
M. Yasar Javaid
Noreen Sher Akbar
Enio Pedone Bandarra Filho
M. Farrukh Shahzad
M. Imran Khan
Mohammad Ilyas Khan
Mohammad Rehan
Fahid Riaz
author_facet Muhammad Farooq
Imran Zahid
M. Yasar Javaid
Noreen Sher Akbar
Enio Pedone Bandarra Filho
M. Farrukh Shahzad
M. Imran Khan
Mohammad Ilyas Khan
Mohammad Rehan
Fahid Riaz
author_sort Muhammad Farooq
collection DOAJ
description Electronic equipment generates heat during prolonged operation, making efficient heat dissipation essential to ensure continuous functionality and prevent premature device failure. Accordingly, phase change materials (PCMs) were employed for thermal management; however, their low thermal conductivity limits their effectiveness in temperature-sensitive electronic systems. PCMs can be made more thermally conductive with the use of nanocarriers-based phase change materials (NcPCMs), which could lower system temperatures and increase device operational lifetimes. In this study, the main objective is to improve overall performance of heat sinks by integrating ZnO nanocarriers into RT54HC (PCM) to enhance thermal conductivity using ZnO/RT54HC (NcPCM) across various transient heat energy loads (09 W–27 W) and different optimal saturation levels of ZnO, varying between 1.0 wt% to 3.0 wt%. Simple and copper foam embedded heat sinks demonstrated significant temperature reduction by incorporating ZnO into cooling media within the internal cavities in contrast to the unfilled, unfinned heat sink under all heat inputs. These findings showed the effectiveness of NcPCM based copper sink in reducing peak temperature of 24.02 % and improving operational time of 35 and 69 min at targeted critical temperatures of 50 °C and 60 °C owing to favorable characteristics of high thermal conductivity and increased surface area. Hence, the incorporation of nanocarriers into nontoxic environment friendly PCMs is strongly advocated to promote sustainable progress in electronic thermal management, as it offers clean, zero-emission energy storage solution.
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publishDate 2025-02-01
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series Case Studies in Thermal Engineering
spelling doaj-art-5c8cf0c1d0a147ec8b506fbd2d248a4c2025-02-02T05:27:25ZengElsevierCase Studies in Thermal Engineering2214-157X2025-02-0166105770Experimental case study for optimizing heat sink performance using ZnO nanocarriers integrated with phase change materials for environmental sustainabilityMuhammad Farooq0Imran Zahid1M. Yasar Javaid2Noreen Sher Akbar3Enio Pedone Bandarra Filho4M. Farrukh Shahzad5M. Imran Khan6Mohammad Ilyas Khan7Mohammad Rehan8Fahid Riaz9Department of Mechanical Engineering, College of Engineering, Prince Mohammad Bin Fahd University, Al-Khobar, Saudi Arabia; Corresponding author.Department of Mechanical Engineering and Technology, Government College University Faisalabad, Pakistan; Corresponding author.Department of Mechanical Engineering and Technology, Government College University Faisalabad, PakistanDepartment of Mechanical Engineering, College of Engineering, Prince Mohammad Bin Fahd University, Al-Khobar, Saudi ArabiaDepartment of Mechanical Engineering, College of Engineering, Prince Mohammad Bin Fahd University, Al-Khobar, Saudi ArabiaCollege of Economics and Management, Beijing University of Technology, Beijing, ChinaDepartment of Mechanical Engineering, College of Engineering, Prince Mohammad Bin Fahd University, Al-Khobar, Saudi ArabiaDepartment of Chemical Engineering, College of Engineering, King Khalid University, Abha, Saudi ArabiaCenter of Excellence in Environmental Studies (CEES), King Abdulaziz University, Jeddah, Saudi ArabiaDepartment of Mechanical Engineering, Abu Dhabi University, Abu Dhabi, United Arab EmiratesElectronic equipment generates heat during prolonged operation, making efficient heat dissipation essential to ensure continuous functionality and prevent premature device failure. Accordingly, phase change materials (PCMs) were employed for thermal management; however, their low thermal conductivity limits their effectiveness in temperature-sensitive electronic systems. PCMs can be made more thermally conductive with the use of nanocarriers-based phase change materials (NcPCMs), which could lower system temperatures and increase device operational lifetimes. In this study, the main objective is to improve overall performance of heat sinks by integrating ZnO nanocarriers into RT54HC (PCM) to enhance thermal conductivity using ZnO/RT54HC (NcPCM) across various transient heat energy loads (09 W–27 W) and different optimal saturation levels of ZnO, varying between 1.0 wt% to 3.0 wt%. Simple and copper foam embedded heat sinks demonstrated significant temperature reduction by incorporating ZnO into cooling media within the internal cavities in contrast to the unfilled, unfinned heat sink under all heat inputs. These findings showed the effectiveness of NcPCM based copper sink in reducing peak temperature of 24.02 % and improving operational time of 35 and 69 min at targeted critical temperatures of 50 °C and 60 °C owing to favorable characteristics of high thermal conductivity and increased surface area. Hence, the incorporation of nanocarriers into nontoxic environment friendly PCMs is strongly advocated to promote sustainable progress in electronic thermal management, as it offers clean, zero-emission energy storage solution.http://www.sciencedirect.com/science/article/pii/S2214157X25000309Copper foamRT-54HC (PCM)Clean energy storage solutionZero emission thermal managementZnO nanocarriers
spellingShingle Muhammad Farooq
Imran Zahid
M. Yasar Javaid
Noreen Sher Akbar
Enio Pedone Bandarra Filho
M. Farrukh Shahzad
M. Imran Khan
Mohammad Ilyas Khan
Mohammad Rehan
Fahid Riaz
Experimental case study for optimizing heat sink performance using ZnO nanocarriers integrated with phase change materials for environmental sustainability
Case Studies in Thermal Engineering
Copper foam
RT-54HC (PCM)
Clean energy storage solution
Zero emission thermal management
ZnO nanocarriers
title Experimental case study for optimizing heat sink performance using ZnO nanocarriers integrated with phase change materials for environmental sustainability
title_full Experimental case study for optimizing heat sink performance using ZnO nanocarriers integrated with phase change materials for environmental sustainability
title_fullStr Experimental case study for optimizing heat sink performance using ZnO nanocarriers integrated with phase change materials for environmental sustainability
title_full_unstemmed Experimental case study for optimizing heat sink performance using ZnO nanocarriers integrated with phase change materials for environmental sustainability
title_short Experimental case study for optimizing heat sink performance using ZnO nanocarriers integrated with phase change materials for environmental sustainability
title_sort experimental case study for optimizing heat sink performance using zno nanocarriers integrated with phase change materials for environmental sustainability
topic Copper foam
RT-54HC (PCM)
Clean energy storage solution
Zero emission thermal management
ZnO nanocarriers
url http://www.sciencedirect.com/science/article/pii/S2214157X25000309
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