Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles

Pyrolysis of biomass plus catalytic reforming of its pyrolysis volatiles is a green alternative to produce solid (biochar) and gaseous (syngas) fuels that have several valuable applications; however, this catalytic process suffers from fast deactivation, and its energy consumption is yet to be studi...

Full description

Saved in:
Bibliographic Details
Main Authors: José Juan Bolívar Caballero, Fereshteh Talkhab, Hanmin Yang, Samina Gulshan, Pengcheng Cao, Thomas Lewin, Pär G. Jönsson, Weihong Yang
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Chemical Engineering Journal Advances
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S266682112500002X
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832557515393466368
author José Juan Bolívar Caballero
Fereshteh Talkhab
Hanmin Yang
Samina Gulshan
Pengcheng Cao
Thomas Lewin
Pär G. Jönsson
Weihong Yang
author_facet José Juan Bolívar Caballero
Fereshteh Talkhab
Hanmin Yang
Samina Gulshan
Pengcheng Cao
Thomas Lewin
Pär G. Jönsson
Weihong Yang
author_sort José Juan Bolívar Caballero
collection DOAJ
description Pyrolysis of biomass plus catalytic reforming of its pyrolysis volatiles is a green alternative to produce solid (biochar) and gaseous (syngas) fuels that have several valuable applications; however, this catalytic process suffers from fast deactivation, and its energy consumption is yet to be studied, factors that determine the process’s feasibility in industrialisation. To address these issues, the direct electrification of a 3D-printed FeCrAl heater coated with 15.5 % Ni/Al2O3 was tested in a parametric study in the catalytic steam reforming of biomass pyrolysis volatiles, in order to investigate the effect of the S/B ratio and space–time on the syngas yield and composition. Complete bio-oil reforming was obtained at a biomass feed rate of ≤ 1 g min−1 and a S/B ratio of ≥ 2, and stability close to 100 % was estimated after over four hours of operation. Nonetheless, the produced syngas is rich in C1 – C3 gases and moderately low in H2 (≈ 2 wt %). The effect of the catalyst’s structure on the bio-oil reforming and heat efficiency was complemented using CFD simulations and compared to a simple geometry based on commercial extruded monoliths. Finally, the biomass-derived syngas upgrading to H2 production was assessed using different process simulations and compared to existing H2-producing technologies in terms of energy efficiency and emissions.
format Article
id doaj-art-5bfbe3cceac24f14827a5e3bf28ecf61
institution Kabale University
issn 2666-8211
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Chemical Engineering Journal Advances
spelling doaj-art-5bfbe3cceac24f14827a5e3bf28ecf612025-02-03T04:17:04ZengElsevierChemical Engineering Journal Advances2666-82112025-03-0121100705Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatilesJosé Juan Bolívar Caballero0Fereshteh Talkhab1Hanmin Yang2Samina Gulshan3Pengcheng Cao4Thomas Lewin5Pär G. Jönsson6Weihong Yang7Department of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, Sweden; Corresponding author.Department of Materials Engineering, Isfahan University of Technology, Isfahan, IranDepartment of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, SwedenDepartment of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, SwedenKanthal AB, Sörkvarnsvägen 3, 734 27 Hallstahammar, SwedenKanthal AB, Sörkvarnsvägen 3, 734 27 Hallstahammar, SwedenDepartment of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, SwedenDepartment of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, SwedenPyrolysis of biomass plus catalytic reforming of its pyrolysis volatiles is a green alternative to produce solid (biochar) and gaseous (syngas) fuels that have several valuable applications; however, this catalytic process suffers from fast deactivation, and its energy consumption is yet to be studied, factors that determine the process’s feasibility in industrialisation. To address these issues, the direct electrification of a 3D-printed FeCrAl heater coated with 15.5 % Ni/Al2O3 was tested in a parametric study in the catalytic steam reforming of biomass pyrolysis volatiles, in order to investigate the effect of the S/B ratio and space–time on the syngas yield and composition. Complete bio-oil reforming was obtained at a biomass feed rate of ≤ 1 g min−1 and a S/B ratio of ≥ 2, and stability close to 100 % was estimated after over four hours of operation. Nonetheless, the produced syngas is rich in C1 – C3 gases and moderately low in H2 (≈ 2 wt %). The effect of the catalyst’s structure on the bio-oil reforming and heat efficiency was complemented using CFD simulations and compared to a simple geometry based on commercial extruded monoliths. Finally, the biomass-derived syngas upgrading to H2 production was assessed using different process simulations and compared to existing H2-producing technologies in terms of energy efficiency and emissions.http://www.sciencedirect.com/science/article/pii/S266682112500002X3D-printed catalystBiomassSyngasElectrified reforming
spellingShingle José Juan Bolívar Caballero
Fereshteh Talkhab
Hanmin Yang
Samina Gulshan
Pengcheng Cao
Thomas Lewin
Pär G. Jönsson
Weihong Yang
Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles
Chemical Engineering Journal Advances
3D-printed catalyst
Biomass
Syngas
Electrified reforming
title Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles
title_full Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles
title_fullStr Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles
title_full_unstemmed Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles
title_short Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles
title_sort renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles
topic 3D-printed catalyst
Biomass
Syngas
Electrified reforming
url http://www.sciencedirect.com/science/article/pii/S266682112500002X
work_keys_str_mv AT josejuanbolivarcaballero renewablesyngasproductionfromelectrifiedcatalyticsteamreformingofbiomasspyrolysisvolatiles
AT fereshtehtalkhab renewablesyngasproductionfromelectrifiedcatalyticsteamreformingofbiomasspyrolysisvolatiles
AT hanminyang renewablesyngasproductionfromelectrifiedcatalyticsteamreformingofbiomasspyrolysisvolatiles
AT saminagulshan renewablesyngasproductionfromelectrifiedcatalyticsteamreformingofbiomasspyrolysisvolatiles
AT pengchengcao renewablesyngasproductionfromelectrifiedcatalyticsteamreformingofbiomasspyrolysisvolatiles
AT thomaslewin renewablesyngasproductionfromelectrifiedcatalyticsteamreformingofbiomasspyrolysisvolatiles
AT pargjonsson renewablesyngasproductionfromelectrifiedcatalyticsteamreformingofbiomasspyrolysisvolatiles
AT weihongyang renewablesyngasproductionfromelectrifiedcatalyticsteamreformingofbiomasspyrolysisvolatiles