Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles
Pyrolysis of biomass plus catalytic reforming of its pyrolysis volatiles is a green alternative to produce solid (biochar) and gaseous (syngas) fuels that have several valuable applications; however, this catalytic process suffers from fast deactivation, and its energy consumption is yet to be studi...
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Elsevier
2025-03-01
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author | José Juan Bolívar Caballero Fereshteh Talkhab Hanmin Yang Samina Gulshan Pengcheng Cao Thomas Lewin Pär G. Jönsson Weihong Yang |
author_facet | José Juan Bolívar Caballero Fereshteh Talkhab Hanmin Yang Samina Gulshan Pengcheng Cao Thomas Lewin Pär G. Jönsson Weihong Yang |
author_sort | José Juan Bolívar Caballero |
collection | DOAJ |
description | Pyrolysis of biomass plus catalytic reforming of its pyrolysis volatiles is a green alternative to produce solid (biochar) and gaseous (syngas) fuels that have several valuable applications; however, this catalytic process suffers from fast deactivation, and its energy consumption is yet to be studied, factors that determine the process’s feasibility in industrialisation. To address these issues, the direct electrification of a 3D-printed FeCrAl heater coated with 15.5 % Ni/Al2O3 was tested in a parametric study in the catalytic steam reforming of biomass pyrolysis volatiles, in order to investigate the effect of the S/B ratio and space–time on the syngas yield and composition. Complete bio-oil reforming was obtained at a biomass feed rate of ≤ 1 g min−1 and a S/B ratio of ≥ 2, and stability close to 100 % was estimated after over four hours of operation. Nonetheless, the produced syngas is rich in C1 – C3 gases and moderately low in H2 (≈ 2 wt %). The effect of the catalyst’s structure on the bio-oil reforming and heat efficiency was complemented using CFD simulations and compared to a simple geometry based on commercial extruded monoliths. Finally, the biomass-derived syngas upgrading to H2 production was assessed using different process simulations and compared to existing H2-producing technologies in terms of energy efficiency and emissions. |
format | Article |
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institution | Kabale University |
issn | 2666-8211 |
language | English |
publishDate | 2025-03-01 |
publisher | Elsevier |
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spelling | doaj-art-5bfbe3cceac24f14827a5e3bf28ecf612025-02-03T04:17:04ZengElsevierChemical Engineering Journal Advances2666-82112025-03-0121100705Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatilesJosé Juan Bolívar Caballero0Fereshteh Talkhab1Hanmin Yang2Samina Gulshan3Pengcheng Cao4Thomas Lewin5Pär G. Jönsson6Weihong Yang7Department of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, Sweden; Corresponding author.Department of Materials Engineering, Isfahan University of Technology, Isfahan, IranDepartment of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, SwedenDepartment of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, SwedenKanthal AB, Sörkvarnsvägen 3, 734 27 Hallstahammar, SwedenKanthal AB, Sörkvarnsvägen 3, 734 27 Hallstahammar, SwedenDepartment of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, SwedenDepartment of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 114 28 Stockholm, SwedenPyrolysis of biomass plus catalytic reforming of its pyrolysis volatiles is a green alternative to produce solid (biochar) and gaseous (syngas) fuels that have several valuable applications; however, this catalytic process suffers from fast deactivation, and its energy consumption is yet to be studied, factors that determine the process’s feasibility in industrialisation. To address these issues, the direct electrification of a 3D-printed FeCrAl heater coated with 15.5 % Ni/Al2O3 was tested in a parametric study in the catalytic steam reforming of biomass pyrolysis volatiles, in order to investigate the effect of the S/B ratio and space–time on the syngas yield and composition. Complete bio-oil reforming was obtained at a biomass feed rate of ≤ 1 g min−1 and a S/B ratio of ≥ 2, and stability close to 100 % was estimated after over four hours of operation. Nonetheless, the produced syngas is rich in C1 – C3 gases and moderately low in H2 (≈ 2 wt %). The effect of the catalyst’s structure on the bio-oil reforming and heat efficiency was complemented using CFD simulations and compared to a simple geometry based on commercial extruded monoliths. Finally, the biomass-derived syngas upgrading to H2 production was assessed using different process simulations and compared to existing H2-producing technologies in terms of energy efficiency and emissions.http://www.sciencedirect.com/science/article/pii/S266682112500002X3D-printed catalystBiomassSyngasElectrified reforming |
spellingShingle | José Juan Bolívar Caballero Fereshteh Talkhab Hanmin Yang Samina Gulshan Pengcheng Cao Thomas Lewin Pär G. Jönsson Weihong Yang Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles Chemical Engineering Journal Advances 3D-printed catalyst Biomass Syngas Electrified reforming |
title | Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles |
title_full | Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles |
title_fullStr | Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles |
title_full_unstemmed | Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles |
title_short | Renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles |
title_sort | renewable syngas production from electrified catalytic steam reforming of biomass pyrolysis volatiles |
topic | 3D-printed catalyst Biomass Syngas Electrified reforming |
url | http://www.sciencedirect.com/science/article/pii/S266682112500002X |
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