Enhancing corrosion resistance of Mg-Al-Mn-Ca-Y dilute alloy via novel core-shell structured Al8Mn4Y-Al2Ca and controllable solute segregation

A novel core-shell structured Al8Mn4Y-Al2Ca phase and controllable solute-segregation are elaborately designed in dilute Mg-0.6Al-0.5Mn-0.1Ca-0.1Y alloy (wt.%), via incomplete peritectic transformation during twin-roll casting. When soaked in 3.5 wt.% NaCl solution, Al2Ca shell with a low electroche...

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Main Authors: Xiaorui Dong, Min Zha, Dawei Wang, Siqing Wang, Yajie Yang, Hailong Jia
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2025-01-01
Series:Journal of Magnesium and Alloys
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Online Access:http://www.sciencedirect.com/science/article/pii/S221395672300261X
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author Xiaorui Dong
Min Zha
Dawei Wang
Siqing Wang
Yajie Yang
Hailong Jia
author_facet Xiaorui Dong
Min Zha
Dawei Wang
Siqing Wang
Yajie Yang
Hailong Jia
author_sort Xiaorui Dong
collection DOAJ
description A novel core-shell structured Al8Mn4Y-Al2Ca phase and controllable solute-segregation are elaborately designed in dilute Mg-0.6Al-0.5Mn-0.1Ca-0.1Y alloy (wt.%), via incomplete peritectic transformation during twin-roll casting. When soaked in 3.5 wt.% NaCl solution, Al2Ca shell with a low electrochemical potential prevents direct contact of noble Al8Mn4Y with Mg matrix, mitigating the micro-galvanic corrosion and meanwhile accelerating the formation of uniform corrosion film. Thereafter, solute (Al, Ca)-segregation motivates the formation of heterogeneous multilayered corrosion product films, enhancing corrosion resistance and even achieving self-healing upon long-term corrosion. Notably, the dilute Mg alloy exhibits a corrosion rate as low as 0.22 ± 0.05 mm·y−1.
format Article
id doaj-art-5bd6ebbb8627452692e954d477396570
institution Kabale University
issn 2213-9567
language English
publishDate 2025-01-01
publisher KeAi Communications Co., Ltd.
record_format Article
series Journal of Magnesium and Alloys
spelling doaj-art-5bd6ebbb8627452692e954d4773965702025-02-06T05:11:37ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672025-01-01131172192Enhancing corrosion resistance of Mg-Al-Mn-Ca-Y dilute alloy via novel core-shell structured Al8Mn4Y-Al2Ca and controllable solute segregationXiaorui Dong0Min Zha1Dawei Wang2Siqing Wang3Yajie Yang4Hailong Jia5Key Laboratory of Automobile Materials of Ministry of Education & School of Materials Science and Engineering, Nanling Campus, Jilin University, No. 5988 Renmin Street, Changchun 130025, ChinaState Key Laboratory of Superhard Materials, Jilin University, Changchun 130012, China; Key Laboratory of Automobile Materials of Ministry of Education & School of Materials Science and Engineering, Nanling Campus, Jilin University, No. 5988 Renmin Street, Changchun 130025, China; International Center of Future Science, Jilin University, Changchun 130012, China; Corresponding authors at: Key Laboratory of Automobile Materials of Ministry of Education & School of Materials Science and Engineering, Nanling Campus, Jilin University, No. 5988 Renmin Street, Changchun 130025, China.Key Laboratory of Automobile Materials of Ministry of Education & School of Materials Science and Engineering, Nanling Campus, Jilin University, No. 5988 Renmin Street, Changchun 130025, China; Corresponding authors at: Key Laboratory of Automobile Materials of Ministry of Education & School of Materials Science and Engineering, Nanling Campus, Jilin University, No. 5988 Renmin Street, Changchun 130025, China.Key Laboratory of Automobile Materials of Ministry of Education & School of Materials Science and Engineering, Nanling Campus, Jilin University, No. 5988 Renmin Street, Changchun 130025, ChinaKey Laboratory of Automobile Materials of Ministry of Education & School of Materials Science and Engineering, Nanling Campus, Jilin University, No. 5988 Renmin Street, Changchun 130025, ChinaKey Laboratory of Automobile Materials of Ministry of Education & School of Materials Science and Engineering, Nanling Campus, Jilin University, No. 5988 Renmin Street, Changchun 130025, China; International Center of Future Science, Jilin University, Changchun 130012, ChinaA novel core-shell structured Al8Mn4Y-Al2Ca phase and controllable solute-segregation are elaborately designed in dilute Mg-0.6Al-0.5Mn-0.1Ca-0.1Y alloy (wt.%), via incomplete peritectic transformation during twin-roll casting. When soaked in 3.5 wt.% NaCl solution, Al2Ca shell with a low electrochemical potential prevents direct contact of noble Al8Mn4Y with Mg matrix, mitigating the micro-galvanic corrosion and meanwhile accelerating the formation of uniform corrosion film. Thereafter, solute (Al, Ca)-segregation motivates the formation of heterogeneous multilayered corrosion product films, enhancing corrosion resistance and even achieving self-healing upon long-term corrosion. Notably, the dilute Mg alloy exhibits a corrosion rate as low as 0.22 ± 0.05 mm·y−1.http://www.sciencedirect.com/science/article/pii/S221395672300261XMg-Al-Mn-based alloysCore-shell structureSolute segregationCorrosion behaviorProtective film
spellingShingle Xiaorui Dong
Min Zha
Dawei Wang
Siqing Wang
Yajie Yang
Hailong Jia
Enhancing corrosion resistance of Mg-Al-Mn-Ca-Y dilute alloy via novel core-shell structured Al8Mn4Y-Al2Ca and controllable solute segregation
Journal of Magnesium and Alloys
Mg-Al-Mn-based alloys
Core-shell structure
Solute segregation
Corrosion behavior
Protective film
title Enhancing corrosion resistance of Mg-Al-Mn-Ca-Y dilute alloy via novel core-shell structured Al8Mn4Y-Al2Ca and controllable solute segregation
title_full Enhancing corrosion resistance of Mg-Al-Mn-Ca-Y dilute alloy via novel core-shell structured Al8Mn4Y-Al2Ca and controllable solute segregation
title_fullStr Enhancing corrosion resistance of Mg-Al-Mn-Ca-Y dilute alloy via novel core-shell structured Al8Mn4Y-Al2Ca and controllable solute segregation
title_full_unstemmed Enhancing corrosion resistance of Mg-Al-Mn-Ca-Y dilute alloy via novel core-shell structured Al8Mn4Y-Al2Ca and controllable solute segregation
title_short Enhancing corrosion resistance of Mg-Al-Mn-Ca-Y dilute alloy via novel core-shell structured Al8Mn4Y-Al2Ca and controllable solute segregation
title_sort enhancing corrosion resistance of mg al mn ca y dilute alloy via novel core shell structured al8mn4y al2ca and controllable solute segregation
topic Mg-Al-Mn-based alloys
Core-shell structure
Solute segregation
Corrosion behavior
Protective film
url http://www.sciencedirect.com/science/article/pii/S221395672300261X
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