Numerical and Experimental Failure Analysis of Carbon Fiber-Reinforced Polymer-Based Pyrotechnic Separation Device

Current pyrotechnic separation devices are mainly made of metal materials, limiting the capacity of lightweight design in advanced launching vehicles. With the outstanding mechanical properties, such as high mass-specific strength and modulus, carbon fiber-reinforced polymers (CFRPs) have the potent...

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Main Authors: Mingfa Ren, Fei Weng, Jing Sun, Zhifeng Zhang, Zhiguo Ma, Tong Li
Format: Article
Language:English
Published: Wiley 2020-01-01
Series:International Journal of Aerospace Engineering
Online Access:http://dx.doi.org/10.1155/2020/2180927
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author Mingfa Ren
Fei Weng
Jing Sun
Zhifeng Zhang
Zhiguo Ma
Tong Li
author_facet Mingfa Ren
Fei Weng
Jing Sun
Zhifeng Zhang
Zhiguo Ma
Tong Li
author_sort Mingfa Ren
collection DOAJ
description Current pyrotechnic separation devices are mainly made of metal materials, limiting the capacity of lightweight design in advanced launching vehicles. With the outstanding mechanical properties, such as high mass-specific strength and modulus, carbon fiber-reinforced polymers (CFRPs) have the potential to replace metal materials in pyrotechnic seperaton devices. However, to improve the seperation reliability of these pyrotechnic separation devices, there still needs further understanding on the the failure mode of CFRP composites under linear shaped charge (LSC). In this paper, cutting tests were carried out on CFRPs for the failure analysis of CFRPs under LSC, and nonlinear finite element analysis (FEA) was performed to characterize the evolution of LSC cutting in CFRPs. According to experimental simulation and numerical simulation, it can be found that the three main failure modes in CERPs while subjected to LSC jet are shear failure, delamination failure, and tensile failure. In the early cutting stage, the initial time of damage of the fiber and the matrix near the shaped charge shows less difference and the laminate is directly separated by the energy of high-speed jet. When the jet velocity decreases, the jet morphology collapses and matrix damages precede into the fiber, which would cause tensile failure mode of CFRPs. Meanwhile, the delamination in low jet speed stages is larger than that in the high jet speed stages. These studies on the failure modes of CFRPs under LSC provide important basis for the future design of CFRP-based pyrotechnic separation devices, which is important to the lightweight design of launching vehicles.
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issn 1687-5966
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spelling doaj-art-5b7c81e236e24b3181b5c044c132b6eb2025-02-03T06:06:55ZengWileyInternational Journal of Aerospace Engineering1687-59661687-59742020-01-01202010.1155/2020/21809272180927Numerical and Experimental Failure Analysis of Carbon Fiber-Reinforced Polymer-Based Pyrotechnic Separation DeviceMingfa Ren0Fei Weng1Jing Sun2Zhifeng Zhang3Zhiguo Ma4Tong Li5Department of Engineering Mechanics, Dalian University of Technology, Dalian 116024, ChinaDepartment of Engineering Mechanics, Dalian University of Technology, Dalian 116024, ChinaBeijing Institute of Astronautical Systems Engineering, Beijing 100076, ChinaBeijing Institute of Astronautical Systems Engineering, Beijing 100076, ChinaNanjing Research Institute of Simulation Technology, Nanjing 210000, ChinaDepartment of Engineering Mechanics, Dalian University of Technology, Dalian 116024, ChinaCurrent pyrotechnic separation devices are mainly made of metal materials, limiting the capacity of lightweight design in advanced launching vehicles. With the outstanding mechanical properties, such as high mass-specific strength and modulus, carbon fiber-reinforced polymers (CFRPs) have the potential to replace metal materials in pyrotechnic seperaton devices. However, to improve the seperation reliability of these pyrotechnic separation devices, there still needs further understanding on the the failure mode of CFRP composites under linear shaped charge (LSC). In this paper, cutting tests were carried out on CFRPs for the failure analysis of CFRPs under LSC, and nonlinear finite element analysis (FEA) was performed to characterize the evolution of LSC cutting in CFRPs. According to experimental simulation and numerical simulation, it can be found that the three main failure modes in CERPs while subjected to LSC jet are shear failure, delamination failure, and tensile failure. In the early cutting stage, the initial time of damage of the fiber and the matrix near the shaped charge shows less difference and the laminate is directly separated by the energy of high-speed jet. When the jet velocity decreases, the jet morphology collapses and matrix damages precede into the fiber, which would cause tensile failure mode of CFRPs. Meanwhile, the delamination in low jet speed stages is larger than that in the high jet speed stages. These studies on the failure modes of CFRPs under LSC provide important basis for the future design of CFRP-based pyrotechnic separation devices, which is important to the lightweight design of launching vehicles.http://dx.doi.org/10.1155/2020/2180927
spellingShingle Mingfa Ren
Fei Weng
Jing Sun
Zhifeng Zhang
Zhiguo Ma
Tong Li
Numerical and Experimental Failure Analysis of Carbon Fiber-Reinforced Polymer-Based Pyrotechnic Separation Device
International Journal of Aerospace Engineering
title Numerical and Experimental Failure Analysis of Carbon Fiber-Reinforced Polymer-Based Pyrotechnic Separation Device
title_full Numerical and Experimental Failure Analysis of Carbon Fiber-Reinforced Polymer-Based Pyrotechnic Separation Device
title_fullStr Numerical and Experimental Failure Analysis of Carbon Fiber-Reinforced Polymer-Based Pyrotechnic Separation Device
title_full_unstemmed Numerical and Experimental Failure Analysis of Carbon Fiber-Reinforced Polymer-Based Pyrotechnic Separation Device
title_short Numerical and Experimental Failure Analysis of Carbon Fiber-Reinforced Polymer-Based Pyrotechnic Separation Device
title_sort numerical and experimental failure analysis of carbon fiber reinforced polymer based pyrotechnic separation device
url http://dx.doi.org/10.1155/2020/2180927
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AT zhifengzhang numericalandexperimentalfailureanalysisofcarbonfiberreinforcedpolymerbasedpyrotechnicseparationdevice
AT zhiguoma numericalandexperimentalfailureanalysisofcarbonfiberreinforcedpolymerbasedpyrotechnicseparationdevice
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