Recent progress and development of vibration-assisted metal forming process
Ultrasonic vibration-assisted plastic processing technology effectively reduces the forming force during metal processing and enhances the overall performance and processing quality of materials by exploiting the surface and volume effects of ultrasonic vibration. It is an environmentally friendly a...
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| Format: | Article |
| Language: | English |
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Elsevier
2025-03-01
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| Series: | Journal of Materials Research and Technology |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785425000869 |
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| author | Zhichao Xu Haolun Yang Wenju Yang Heshuai Yu Xuefeng Guo Hucheng Pan Gaowu Qin |
| author_facet | Zhichao Xu Haolun Yang Wenju Yang Heshuai Yu Xuefeng Guo Hucheng Pan Gaowu Qin |
| author_sort | Zhichao Xu |
| collection | DOAJ |
| description | Ultrasonic vibration-assisted plastic processing technology effectively reduces the forming force during metal processing and enhances the overall performance and processing quality of materials by exploiting the surface and volume effects of ultrasonic vibration. It is an environmentally friendly and energy-efficient technology. This article reviews the use of ultrasonic vibration in alloy deformation, examining the macroscopic performance, process characteristics, and recent research developments of typical plastic forming processes within vibration fields. Building on this foundation, the mechanisms of vibration-assisted plastic forming are summarized, with a focus on the stress superposition effect, acoustic softening effect, and acoustic residual effect. Additionally, based on the vibration-induced friction reduction and friction models in vibration fields, this paper reviews research on the interface friction behavior in vibration-assisted plastic forming. The main issues in the theoretical and applied research of ultrasonic vibration plastic forming of metals are identified. Finally, the development prospects of vibration-assisted metal forming technology are promising, and the main challenges, as well as future research directions in ultrasonic vibration-assisted plastic forming of metals, are explored. |
| format | Article |
| id | doaj-art-5b39e6b274a545c6a458f655792b92a6 |
| institution | Kabale University |
| issn | 2238-7854 |
| language | English |
| publishDate | 2025-03-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj-art-5b39e6b274a545c6a458f655792b92a62025-01-18T05:04:45ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013510901112Recent progress and development of vibration-assisted metal forming processZhichao Xu0Haolun Yang1Wenju Yang2Heshuai Yu3Xuefeng Guo4Hucheng Pan5Gaowu Qin6School of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo, 454003, China; Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), College of Materials Science and Engineering, Northeastern University, Shenyang, 110819, ChinaSchool of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo, 454003, ChinaSchool of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo, 454003, ChinaSchool of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo, 454003, ChinaSchool of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo, 454003, ChinaKey Laboratory for Anisotropy and Texture of Materials (Ministry of Education), College of Materials Science and Engineering, Northeastern University, Shenyang, 110819, China; Corresponding author.Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), College of Materials Science and Engineering, Northeastern University, Shenyang, 110819, ChinaUltrasonic vibration-assisted plastic processing technology effectively reduces the forming force during metal processing and enhances the overall performance and processing quality of materials by exploiting the surface and volume effects of ultrasonic vibration. It is an environmentally friendly and energy-efficient technology. This article reviews the use of ultrasonic vibration in alloy deformation, examining the macroscopic performance, process characteristics, and recent research developments of typical plastic forming processes within vibration fields. Building on this foundation, the mechanisms of vibration-assisted plastic forming are summarized, with a focus on the stress superposition effect, acoustic softening effect, and acoustic residual effect. Additionally, based on the vibration-induced friction reduction and friction models in vibration fields, this paper reviews research on the interface friction behavior in vibration-assisted plastic forming. The main issues in the theoretical and applied research of ultrasonic vibration plastic forming of metals are identified. Finally, the development prospects of vibration-assisted metal forming technology are promising, and the main challenges, as well as future research directions in ultrasonic vibration-assisted plastic forming of metals, are explored.http://www.sciencedirect.com/science/article/pii/S2238785425000869Vibration-assisted metal formingMicrostructureMechanical propertiesVolume effectSurface effectTheoretical model |
| spellingShingle | Zhichao Xu Haolun Yang Wenju Yang Heshuai Yu Xuefeng Guo Hucheng Pan Gaowu Qin Recent progress and development of vibration-assisted metal forming process Journal of Materials Research and Technology Vibration-assisted metal forming Microstructure Mechanical properties Volume effect Surface effect Theoretical model |
| title | Recent progress and development of vibration-assisted metal forming process |
| title_full | Recent progress and development of vibration-assisted metal forming process |
| title_fullStr | Recent progress and development of vibration-assisted metal forming process |
| title_full_unstemmed | Recent progress and development of vibration-assisted metal forming process |
| title_short | Recent progress and development of vibration-assisted metal forming process |
| title_sort | recent progress and development of vibration assisted metal forming process |
| topic | Vibration-assisted metal forming Microstructure Mechanical properties Volume effect Surface effect Theoretical model |
| url | http://www.sciencedirect.com/science/article/pii/S2238785425000869 |
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