Response surface optimization of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal

Research on the novel technology of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal has been conducted. According to the response surface design and the analysis of results, orthogonal experiments have been conducted on the major factors and effects...

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Main Authors: Feng Y., Cai Z., Li H., Du Z., Liu X.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2013-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391200040F.pdf
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author Feng Y.
Cai Z.
Li H.
Du Z.
Liu X.
author_facet Feng Y.
Cai Z.
Li H.
Du Z.
Liu X.
author_sort Feng Y.
collection DOAJ
description Research on the novel technology of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal has been conducted. According to the response surface design and the analysis of results, orthogonal experiments have been conducted on the major factors and effects of the factors on the manganese reduction efficiency have been studied. The quadratic model between the manganese reduction efficiency and the factors has been established. Meanwhile, the contour or 3D response surface of the manganese reduction efficiency among various factors has been presented. The maximum manganese reduction efficiency could be optimized to nearly 100%, when the mass ratio of stone coal to pyrolusite was 2.5:1, the roasting temperature of stone coal was 1080ºC, the roasting temperature of pyrolusite was 775ºC, and the roasting time was 2h. The results of the manganese reduction efficiency of the actual experiments were close to those of the fitting model by the verification experiments, indicating that the optimum solution has a relatively high reliability. Other low-grade pyrolusite such as Guangxi pyrolusite (China), Hunan pyrolusite (China), and Guizhou pyrolusite (China) were tested and all these materials responded well giving nearly 100% manganese reduction efficiency.
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publisher University of Belgrade, Technical Faculty, Bor
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series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-5b264c204785451ebcef0166553462872025-02-02T11:29:47ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392013-01-01491334110.2298/JMMB120525040FResponse surface optimization of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coalFeng Y.Cai Z.Li H.Du Z.Liu X.Research on the novel technology of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal has been conducted. According to the response surface design and the analysis of results, orthogonal experiments have been conducted on the major factors and effects of the factors on the manganese reduction efficiency have been studied. The quadratic model between the manganese reduction efficiency and the factors has been established. Meanwhile, the contour or 3D response surface of the manganese reduction efficiency among various factors has been presented. The maximum manganese reduction efficiency could be optimized to nearly 100%, when the mass ratio of stone coal to pyrolusite was 2.5:1, the roasting temperature of stone coal was 1080ºC, the roasting temperature of pyrolusite was 775ºC, and the roasting time was 2h. The results of the manganese reduction efficiency of the actual experiments were close to those of the fitting model by the verification experiments, indicating that the optimum solution has a relatively high reliability. Other low-grade pyrolusite such as Guangxi pyrolusite (China), Hunan pyrolusite (China), and Guizhou pyrolusite (China) were tested and all these materials responded well giving nearly 100% manganese reduction efficiency.http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391200040F.pdfresponse surface optimizationfluidized roastingcoupling technologylow-grade pyrolusite reductionstone coal pretreatment
spellingShingle Feng Y.
Cai Z.
Li H.
Du Z.
Liu X.
Response surface optimization of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal
Journal of Mining and Metallurgy. Section B: Metallurgy
response surface optimization
fluidized roasting
coupling technology
low-grade pyrolusite reduction
stone coal pretreatment
title Response surface optimization of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal
title_full Response surface optimization of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal
title_fullStr Response surface optimization of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal
title_full_unstemmed Response surface optimization of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal
title_short Response surface optimization of fluidized roasting reduction of low-grade pyrolusite coupling with pretreatment of stone coal
title_sort response surface optimization of fluidized roasting reduction of low grade pyrolusite coupling with pretreatment of stone coal
topic response surface optimization
fluidized roasting
coupling technology
low-grade pyrolusite reduction
stone coal pretreatment
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391200040F.pdf
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AT caiz responsesurfaceoptimizationoffluidizedroastingreductionoflowgradepyrolusitecouplingwithpretreatmentofstonecoal
AT lih responsesurfaceoptimizationoffluidizedroastingreductionoflowgradepyrolusitecouplingwithpretreatmentofstonecoal
AT duz responsesurfaceoptimizationoffluidizedroastingreductionoflowgradepyrolusitecouplingwithpretreatmentofstonecoal
AT liux responsesurfaceoptimizationoffluidizedroastingreductionoflowgradepyrolusitecouplingwithpretreatmentofstonecoal