Novel strut-based stochastic lattice biomimetically designed based on the structural and mechanical characteristics of cancellous bone

This study introduces a strut-based stochastic lattice structure with excellent three-dimensional (3D) isotropy and structural design flexibility, inspired by the cancellous bone network. Termed the cancellous bone-inspired stochastic network (CBSN) lattice, this framework mimics the structural and...

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Main Authors: Satoshi Yamada, Hayato Suzuki, Kazuki Sawada, Shimpei Okada, Akihiko Nishimura, Masahiro Todoh
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Materials & Design
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Online Access:http://www.sciencedirect.com/science/article/pii/S0264127525000772
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author Satoshi Yamada
Hayato Suzuki
Kazuki Sawada
Shimpei Okada
Akihiko Nishimura
Masahiro Todoh
author_facet Satoshi Yamada
Hayato Suzuki
Kazuki Sawada
Shimpei Okada
Akihiko Nishimura
Masahiro Todoh
author_sort Satoshi Yamada
collection DOAJ
description This study introduces a strut-based stochastic lattice structure with excellent three-dimensional (3D) isotropy and structural design flexibility, inspired by the cancellous bone network. Termed the cancellous bone-inspired stochastic network (CBSN) lattice, this framework mimics the structural and mechanical features of cancellous bone. The CBSN lattice consists of a 3D network of interconnected beams, where beams are initially isotropically bifurcated and beam length and the number of connections at each node are stochastically determined, with some beams linking to the nearest nodes. Structures were successfully constructed with volume fractions ranging from 21.9% to 74.1% and internal structures with strut diameters up to 1.4 times, mean beam lengths up to 1.9 times, and bifurcation patterns dominated by triple and quadruple bifurcations. Structural indices exhibited minimal stochastic variation across iterations and beam orientations remained largely unbiased, including the isotropic nature of triple and quadruple bifurcations. Four primary design variables were identified to control the volume fraction, mean beam length, and bifurcation properties. Additionally, a representative CBSN lattice was successfully additively manufactured via laser powder bed fusion using maraging steel. The findings demonstrated the stable stochastic construction, high 3D isotropy, and extensive structural design flexibility of the CBSN lattice structure.
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issn 0264-1275
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publishDate 2025-03-01
publisher Elsevier
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series Materials & Design
spelling doaj-art-5a6d6fdcdef148fbb39d652fcfc4b8652025-01-31T05:10:04ZengElsevierMaterials & Design0264-12752025-03-01251113657Novel strut-based stochastic lattice biomimetically designed based on the structural and mechanical characteristics of cancellous boneSatoshi Yamada0Hayato Suzuki1Kazuki Sawada2Shimpei Okada3Akihiko Nishimura4Masahiro Todoh5Division of Mechanical and Aerospace Engineering, Faculty of Engineering, Hokkaido University, N13 W8, Kita-ku, Sapporo, Hokkaido 060-8628, Japan; Corresponding author.Industrial Research Institute, Industrial Technology and Environment Research Department, Hokkaido Research Organization, N19 W11, Kita-ku, Sapporo, Hokkaido 060-0819, JapanDivision of Human Mechanical Systems and Design, Graduate School of Engineering, Hokkaido University, N13 W8, Kita-ku, Sapporo, Hokkaido 060-8628, JapanDivision of Human Mechanical Systems and Design, Graduate School of Engineering, Hokkaido University, N13 W8, Kita-ku, Sapporo, Hokkaido 060-8628, JapanDivision of Human Mechanical Systems and Design, Graduate School of Engineering, Hokkaido University, N13 W8, Kita-ku, Sapporo, Hokkaido 060-8628, JapanDivision of Mechanical and Aerospace Engineering, Faculty of Engineering, Hokkaido University, N13 W8, Kita-ku, Sapporo, Hokkaido 060-8628, JapanThis study introduces a strut-based stochastic lattice structure with excellent three-dimensional (3D) isotropy and structural design flexibility, inspired by the cancellous bone network. Termed the cancellous bone-inspired stochastic network (CBSN) lattice, this framework mimics the structural and mechanical features of cancellous bone. The CBSN lattice consists of a 3D network of interconnected beams, where beams are initially isotropically bifurcated and beam length and the number of connections at each node are stochastically determined, with some beams linking to the nearest nodes. Structures were successfully constructed with volume fractions ranging from 21.9% to 74.1% and internal structures with strut diameters up to 1.4 times, mean beam lengths up to 1.9 times, and bifurcation patterns dominated by triple and quadruple bifurcations. Structural indices exhibited minimal stochastic variation across iterations and beam orientations remained largely unbiased, including the isotropic nature of triple and quadruple bifurcations. Four primary design variables were identified to control the volume fraction, mean beam length, and bifurcation properties. Additionally, a representative CBSN lattice was successfully additively manufactured via laser powder bed fusion using maraging steel. The findings demonstrated the stable stochastic construction, high 3D isotropy, and extensive structural design flexibility of the CBSN lattice structure.http://www.sciencedirect.com/science/article/pii/S0264127525000772Porous materialsLattice structuresIsotropyBiomimeticsCancellous boneAdditive manufacturing
spellingShingle Satoshi Yamada
Hayato Suzuki
Kazuki Sawada
Shimpei Okada
Akihiko Nishimura
Masahiro Todoh
Novel strut-based stochastic lattice biomimetically designed based on the structural and mechanical characteristics of cancellous bone
Materials & Design
Porous materials
Lattice structures
Isotropy
Biomimetics
Cancellous bone
Additive manufacturing
title Novel strut-based stochastic lattice biomimetically designed based on the structural and mechanical characteristics of cancellous bone
title_full Novel strut-based stochastic lattice biomimetically designed based on the structural and mechanical characteristics of cancellous bone
title_fullStr Novel strut-based stochastic lattice biomimetically designed based on the structural and mechanical characteristics of cancellous bone
title_full_unstemmed Novel strut-based stochastic lattice biomimetically designed based on the structural and mechanical characteristics of cancellous bone
title_short Novel strut-based stochastic lattice biomimetically designed based on the structural and mechanical characteristics of cancellous bone
title_sort novel strut based stochastic lattice biomimetically designed based on the structural and mechanical characteristics of cancellous bone
topic Porous materials
Lattice structures
Isotropy
Biomimetics
Cancellous bone
Additive manufacturing
url http://www.sciencedirect.com/science/article/pii/S0264127525000772
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