Synthesis of graphene oxide: A refined approach

The conventional method for preparing graphene oxide (GO) relies on the use of corrosive acids namely concentrated H2SO4, HNO3, and H3PO4 as well as aggressive oxidizing agents such as KMnO4 and KClO4. The application of heat further exacerbates the preparation, promoting the release of harmful acid...

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Main Authors: Maria Refalo Magro, Daniel A. Vella, Glenn Cassar
Format: Article
Language:English
Published: Elsevier 2025-08-01
Series:Carbon Trends
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Online Access:http://www.sciencedirect.com/science/article/pii/S2667056925000598
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author Maria Refalo Magro
Daniel A. Vella
Glenn Cassar
author_facet Maria Refalo Magro
Daniel A. Vella
Glenn Cassar
author_sort Maria Refalo Magro
collection DOAJ
description The conventional method for preparing graphene oxide (GO) relies on the use of corrosive acids namely concentrated H2SO4, HNO3, and H3PO4 as well as aggressive oxidizing agents such as KMnO4 and KClO4. The application of heat further exacerbates the preparation, promoting the release of harmful acidic NOx and ClO2 fumes. The formation of the by-product Mn2O7 could also increase the risk of explosion. A safe(r) and shorter method of preparation of GO has been a challenge for many researchers. This study presents a method of preparing GO, that reduces risks by eliminating the need for heating and shortening the oxidation step. This method utilises mixtures of concentrated H2SO4 and KMnO4 with graphite thus eliminating the release of toxic fumes.Characterization studies revealed that the graphite precursor with an average lateral flake size of 15.06 ±1.87 µm was successfully oxidized to GO and subsequently exfoliated to thinner sheets. The resulting GO exhibited a reduced average lateral sheet size of 10.22 0.62 µm and comprised approximately 10 layers, indicating that the precursor material is polycrystalline. Comprehensive XPS analysis revealed that the oxygen content and chemical states of carbon in the synthesized GO was comparable to that of commercially available GO, with similar distribution of oxygen functionalities. In the in-house produced GO, the predominant functional group was found to be the C-O bond corresponding to the epoxy group, followed by the ester and acid anhydride functional groups. Furthermore, the decrease in the percentage of sp2 hybridized carbon in GO to 45.52 %—measured using X-ray induced Auger spectroscopy—confirms the successful oxidation of the precursor, which initially exhibited 80.21 % sp2 character in graphite.
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spelling doaj-art-5a2cfa75c8334b5d8bb992f72dbb08c82025-08-20T03:14:24ZengElsevierCarbon Trends2667-05692025-08-012010050910.1016/j.cartre.2025.100509Synthesis of graphene oxide: A refined approachMaria Refalo Magro0Daniel A. Vella1Glenn Cassar2Department of Metallurgy and Materials Engineering, Faculty of Engineering, University of Malta, Msida, MSD 2080, MaltaDepartment of Metallurgy and Materials Engineering, Faculty of Engineering, University of Malta, Msida, MSD 2080, MaltaCorresponding author.; Department of Metallurgy and Materials Engineering, Faculty of Engineering, University of Malta, Msida, MSD 2080, MaltaThe conventional method for preparing graphene oxide (GO) relies on the use of corrosive acids namely concentrated H2SO4, HNO3, and H3PO4 as well as aggressive oxidizing agents such as KMnO4 and KClO4. The application of heat further exacerbates the preparation, promoting the release of harmful acidic NOx and ClO2 fumes. The formation of the by-product Mn2O7 could also increase the risk of explosion. A safe(r) and shorter method of preparation of GO has been a challenge for many researchers. This study presents a method of preparing GO, that reduces risks by eliminating the need for heating and shortening the oxidation step. This method utilises mixtures of concentrated H2SO4 and KMnO4 with graphite thus eliminating the release of toxic fumes.Characterization studies revealed that the graphite precursor with an average lateral flake size of 15.06 ±1.87 µm was successfully oxidized to GO and subsequently exfoliated to thinner sheets. The resulting GO exhibited a reduced average lateral sheet size of 10.22 0.62 µm and comprised approximately 10 layers, indicating that the precursor material is polycrystalline. Comprehensive XPS analysis revealed that the oxygen content and chemical states of carbon in the synthesized GO was comparable to that of commercially available GO, with similar distribution of oxygen functionalities. In the in-house produced GO, the predominant functional group was found to be the C-O bond corresponding to the epoxy group, followed by the ester and acid anhydride functional groups. Furthermore, the decrease in the percentage of sp2 hybridized carbon in GO to 45.52 %—measured using X-ray induced Auger spectroscopy—confirms the successful oxidation of the precursor, which initially exhibited 80.21 % sp2 character in graphite.http://www.sciencedirect.com/science/article/pii/S2667056925000598CarbonGraphiteGraphene oxideOxidationSafety
spellingShingle Maria Refalo Magro
Daniel A. Vella
Glenn Cassar
Synthesis of graphene oxide: A refined approach
Carbon Trends
Carbon
Graphite
Graphene oxide
Oxidation
Safety
title Synthesis of graphene oxide: A refined approach
title_full Synthesis of graphene oxide: A refined approach
title_fullStr Synthesis of graphene oxide: A refined approach
title_full_unstemmed Synthesis of graphene oxide: A refined approach
title_short Synthesis of graphene oxide: A refined approach
title_sort synthesis of graphene oxide a refined approach
topic Carbon
Graphite
Graphene oxide
Oxidation
Safety
url http://www.sciencedirect.com/science/article/pii/S2667056925000598
work_keys_str_mv AT mariarefalomagro synthesisofgrapheneoxidearefinedapproach
AT danielavella synthesisofgrapheneoxidearefinedapproach
AT glenncassar synthesisofgrapheneoxidearefinedapproach