New Numerical Solution of von Karman Equation of Lengthwise Rolling

The calculation of average material contact pressure to rolls base on mathematical theory of rolling process given by Karman equation was solved by many authors. The solutions reported by authors are used simplifications for solution of Karman equation. The simplifications are based on two cases for...

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Main Authors: Rudolf Pernis, Tibor Kvackaj
Format: Article
Language:English
Published: Wiley 2015-01-01
Series:Journal of Applied Mathematics
Online Access:http://dx.doi.org/10.1155/2015/843720
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author Rudolf Pernis
Tibor Kvackaj
author_facet Rudolf Pernis
Tibor Kvackaj
author_sort Rudolf Pernis
collection DOAJ
description The calculation of average material contact pressure to rolls base on mathematical theory of rolling process given by Karman equation was solved by many authors. The solutions reported by authors are used simplifications for solution of Karman equation. The simplifications are based on two cases for approximation of the circular arch: (a) by polygonal curve and (b) by parabola. The contribution of the present paper for solution of two-dimensional differential equation of rolling is based on description of the circular arch by equation of a circle. The new term relative stress as nondimensional variable was defined. The result from derived mathematical models can be calculated following variables: normal contact stress distribution, front and back tensions, angle of neutral point, coefficient of the arm of rolling force, rolling force, and rolling torque during rolling process. Laboratory cold rolled experiment of CuZn30 brass material was performed. Work hardening during brass processing was calculated. Comparison of theoretical values of normal contact stress with values of normal contact stress obtained from cold rolling experiment was performed. The calculations were not concluded with roll flattening.
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spelling doaj-art-56fec8546b6342d68a9ff2be40811f9d2025-02-03T06:44:14ZengWileyJournal of Applied Mathematics1110-757X1687-00422015-01-01201510.1155/2015/843720843720New Numerical Solution of von Karman Equation of Lengthwise RollingRudolf Pernis0Tibor Kvackaj1Alexander Dubček University of Trenčín, Pri Parku 19, 911 06 Trenčín-Záblatie, SlovakiaTechnical University of Košice, Faculty of Metallurgy, 042 00 Košice, SlovakiaThe calculation of average material contact pressure to rolls base on mathematical theory of rolling process given by Karman equation was solved by many authors. The solutions reported by authors are used simplifications for solution of Karman equation. The simplifications are based on two cases for approximation of the circular arch: (a) by polygonal curve and (b) by parabola. The contribution of the present paper for solution of two-dimensional differential equation of rolling is based on description of the circular arch by equation of a circle. The new term relative stress as nondimensional variable was defined. The result from derived mathematical models can be calculated following variables: normal contact stress distribution, front and back tensions, angle of neutral point, coefficient of the arm of rolling force, rolling force, and rolling torque during rolling process. Laboratory cold rolled experiment of CuZn30 brass material was performed. Work hardening during brass processing was calculated. Comparison of theoretical values of normal contact stress with values of normal contact stress obtained from cold rolling experiment was performed. The calculations were not concluded with roll flattening.http://dx.doi.org/10.1155/2015/843720
spellingShingle Rudolf Pernis
Tibor Kvackaj
New Numerical Solution of von Karman Equation of Lengthwise Rolling
Journal of Applied Mathematics
title New Numerical Solution of von Karman Equation of Lengthwise Rolling
title_full New Numerical Solution of von Karman Equation of Lengthwise Rolling
title_fullStr New Numerical Solution of von Karman Equation of Lengthwise Rolling
title_full_unstemmed New Numerical Solution of von Karman Equation of Lengthwise Rolling
title_short New Numerical Solution of von Karman Equation of Lengthwise Rolling
title_sort new numerical solution of von karman equation of lengthwise rolling
url http://dx.doi.org/10.1155/2015/843720
work_keys_str_mv AT rudolfpernis newnumericalsolutionofvonkarmanequationoflengthwiserolling
AT tiborkvackaj newnumericalsolutionofvonkarmanequationoflengthwiserolling