Membrane Treatment to Improve Water Recycling in an Italian Textile District

The textile district of Prato (Italy) has developed a wastewater recycling system of considerable scale. The reclaimed wastewater is characterized by high levels of hardness (32 °F on average), which precludes its direct reuse in numerous wet textile processes (e.g., textile dyeing). Consequently, t...

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Main Authors: Francesca Tuci, Michele Allocca, Donatella Fibbi, Daniele Daddi, Riccardo Gori
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Membranes
Subjects:
Online Access:https://www.mdpi.com/2077-0375/15/1/18
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author Francesca Tuci
Michele Allocca
Donatella Fibbi
Daniele Daddi
Riccardo Gori
author_facet Francesca Tuci
Michele Allocca
Donatella Fibbi
Daniele Daddi
Riccardo Gori
author_sort Francesca Tuci
collection DOAJ
description The textile district of Prato (Italy) has developed a wastewater recycling system of considerable scale. The reclaimed wastewater is characterized by high levels of hardness (32 °F on average), which precludes its direct reuse in numerous wet textile processes (e.g., textile dyeing). Consequently, these companies utilize ion exchange resins for water softening. However, the regeneration of the resins results in an increased concentration of chlorides in the reclaimed wastewater that exceeds the limit set by Italian regulations for the reuse of water for irrigation purposes. The objective of this study is to investigate the potential of membrane filtration as an alternative method for removing hardness from water. Therefore, an industrial-scale ultrafiltration-nanofiltration (UF-NF) pilot plant was installed to test the rejection of hardness from the reclaimed wastewater. The experiment employed two types of NF membranes and three permeate fluxes (27, 35, and 38 L·m<sup>−2</sup>·h<sup>−1</sup>) for testing. The results demonstrated that the system could remove hardness with efficiencies exceeding 98% under all conditions tested. The experimental findings indicate that the UF-NF system has the potential to be employed as a post-treatment step to render the reclaimed wastewater suitable for all textile finishing processes and to expand the scope for reuse.
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spelling doaj-art-533e40f7b10944859299c9f3fbcece4c2025-01-24T13:41:02ZengMDPI AGMembranes2077-03752025-01-011511810.3390/membranes15010018Membrane Treatment to Improve Water Recycling in an Italian Textile DistrictFrancesca Tuci0Michele Allocca1Donatella Fibbi2Daniele Daddi3Riccardo Gori4Department of Civil and Environmental Engineering, University of Florence, Via di Santa Marta 3, 50139 Firenze, ItalyGestione Impianti Depurazione Acque S.p.A., Via Baciacavallo 36, 59100 Prato, ItalyGestione Impianti Depurazione Acque S.p.A., Via Baciacavallo 36, 59100 Prato, ItalyGestione Impianti Depurazione Acque S.p.A., Via Baciacavallo 36, 59100 Prato, ItalyDepartment of Civil and Environmental Engineering, University of Florence, Via di Santa Marta 3, 50139 Firenze, ItalyThe textile district of Prato (Italy) has developed a wastewater recycling system of considerable scale. The reclaimed wastewater is characterized by high levels of hardness (32 °F on average), which precludes its direct reuse in numerous wet textile processes (e.g., textile dyeing). Consequently, these companies utilize ion exchange resins for water softening. However, the regeneration of the resins results in an increased concentration of chlorides in the reclaimed wastewater that exceeds the limit set by Italian regulations for the reuse of water for irrigation purposes. The objective of this study is to investigate the potential of membrane filtration as an alternative method for removing hardness from water. Therefore, an industrial-scale ultrafiltration-nanofiltration (UF-NF) pilot plant was installed to test the rejection of hardness from the reclaimed wastewater. The experiment employed two types of NF membranes and three permeate fluxes (27, 35, and 38 L·m<sup>−2</sup>·h<sup>−1</sup>) for testing. The results demonstrated that the system could remove hardness with efficiencies exceeding 98% under all conditions tested. The experimental findings indicate that the UF-NF system has the potential to be employed as a post-treatment step to render the reclaimed wastewater suitable for all textile finishing processes and to expand the scope for reuse.https://www.mdpi.com/2077-0375/15/1/18textile wastewatermembrane treatmentnanofiltrationhardness removalresource recoverytextile industry sustainability
spellingShingle Francesca Tuci
Michele Allocca
Donatella Fibbi
Daniele Daddi
Riccardo Gori
Membrane Treatment to Improve Water Recycling in an Italian Textile District
Membranes
textile wastewater
membrane treatment
nanofiltration
hardness removal
resource recovery
textile industry sustainability
title Membrane Treatment to Improve Water Recycling in an Italian Textile District
title_full Membrane Treatment to Improve Water Recycling in an Italian Textile District
title_fullStr Membrane Treatment to Improve Water Recycling in an Italian Textile District
title_full_unstemmed Membrane Treatment to Improve Water Recycling in an Italian Textile District
title_short Membrane Treatment to Improve Water Recycling in an Italian Textile District
title_sort membrane treatment to improve water recycling in an italian textile district
topic textile wastewater
membrane treatment
nanofiltration
hardness removal
resource recovery
textile industry sustainability
url https://www.mdpi.com/2077-0375/15/1/18
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AT micheleallocca membranetreatmenttoimprovewaterrecyclinginanitaliantextiledistrict
AT donatellafibbi membranetreatmenttoimprovewaterrecyclinginanitaliantextiledistrict
AT danieledaddi membranetreatmenttoimprovewaterrecyclinginanitaliantextiledistrict
AT riccardogori membranetreatmenttoimprovewaterrecyclinginanitaliantextiledistrict