Influence of Axle Load on the Wear of Railway Wheel Material

This study investigated the influence of axle load on the wear rate of railway wheel material. Excessive wear of wheel/rail materials and reduced service life of the wheel/rail system might be caused by the increase in axle load and traffic volume. Two kinds of rail and wheel steels have been studie...

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Main Authors: Hewan Getachew Yenealem, Daniel T. Redda, Awel Mohammedseid
Format: Article
Language:English
Published: Wiley 2023-01-01
Series:Modelling and Simulation in Engineering
Online Access:http://dx.doi.org/10.1155/2023/6730640
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author Hewan Getachew Yenealem
Daniel T. Redda
Awel Mohammedseid
author_facet Hewan Getachew Yenealem
Daniel T. Redda
Awel Mohammedseid
author_sort Hewan Getachew Yenealem
collection DOAJ
description This study investigated the influence of axle load on the wear rate of railway wheel material. Excessive wear of wheel/rail materials and reduced service life of the wheel/rail system might be caused by the increase in axle load and traffic volume. Two kinds of rail and wheel steels have been studied against different axle load steps, simulating them for wear performance analysis using multibody simulation software (SIMPACK) and MATLAB programming. The simulation model results are validated against the vehicle’s specifications and wear depth measured on Ethiopia—Addis Ababa Light Rail Transit (LRT), and experimental results from the literature. The result shows that the wear rate increases proportionally with the increasing of applied load and that the proportionality coefficient is 0.1393, which has a very good agreement with the experimental results from the works of literature. Likewise, the estimated total tread wear amount after a mileage of 52,000 km is 2% larger than the measured one in LRT, which is indeed an excellent result taking into account the inaccuracy of the wheel diameter gauge used to measure the wheel transversal profile. In normalized UIC 50 kg/m rail and S1002 wheel profile, the wear rate increases linearly from 5110.02, 9997.87, and 18990.17 mm3/km on 11, 21, and 30 tones applied load, respectively. Apparently, on the hardened UIC 60 kg/m and S1002 wheel profiles, the wear rate has been improved by 14.5%, 10.8%, and 7.5% on 11, 21, and 30 tones applied load, respectively, in comparison to normalized rail/wheel match. Briefly, the wheel wear rate is highly influenced by the increasing applied load, referring proportionality coefficient of 0.1393.
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spelling doaj-art-503d76dabc444cf4934df03a0ac4e1342025-02-03T06:12:59ZengWileyModelling and Simulation in Engineering1687-56052023-01-01202310.1155/2023/6730640Influence of Axle Load on the Wear of Railway Wheel MaterialHewan Getachew Yenealem0Daniel T. Redda1Awel Mohammedseid2African Railways Center of ExcellencyAssociate Professor in Mechanical DesignAfrican Railways Center of ExcellencyThis study investigated the influence of axle load on the wear rate of railway wheel material. Excessive wear of wheel/rail materials and reduced service life of the wheel/rail system might be caused by the increase in axle load and traffic volume. Two kinds of rail and wheel steels have been studied against different axle load steps, simulating them for wear performance analysis using multibody simulation software (SIMPACK) and MATLAB programming. The simulation model results are validated against the vehicle’s specifications and wear depth measured on Ethiopia—Addis Ababa Light Rail Transit (LRT), and experimental results from the literature. The result shows that the wear rate increases proportionally with the increasing of applied load and that the proportionality coefficient is 0.1393, which has a very good agreement with the experimental results from the works of literature. Likewise, the estimated total tread wear amount after a mileage of 52,000 km is 2% larger than the measured one in LRT, which is indeed an excellent result taking into account the inaccuracy of the wheel diameter gauge used to measure the wheel transversal profile. In normalized UIC 50 kg/m rail and S1002 wheel profile, the wear rate increases linearly from 5110.02, 9997.87, and 18990.17 mm3/km on 11, 21, and 30 tones applied load, respectively. Apparently, on the hardened UIC 60 kg/m and S1002 wheel profiles, the wear rate has been improved by 14.5%, 10.8%, and 7.5% on 11, 21, and 30 tones applied load, respectively, in comparison to normalized rail/wheel match. Briefly, the wheel wear rate is highly influenced by the increasing applied load, referring proportionality coefficient of 0.1393.http://dx.doi.org/10.1155/2023/6730640
spellingShingle Hewan Getachew Yenealem
Daniel T. Redda
Awel Mohammedseid
Influence of Axle Load on the Wear of Railway Wheel Material
Modelling and Simulation in Engineering
title Influence of Axle Load on the Wear of Railway Wheel Material
title_full Influence of Axle Load on the Wear of Railway Wheel Material
title_fullStr Influence of Axle Load on the Wear of Railway Wheel Material
title_full_unstemmed Influence of Axle Load on the Wear of Railway Wheel Material
title_short Influence of Axle Load on the Wear of Railway Wheel Material
title_sort influence of axle load on the wear of railway wheel material
url http://dx.doi.org/10.1155/2023/6730640
work_keys_str_mv AT hewangetachewyenealem influenceofaxleloadonthewearofrailwaywheelmaterial
AT danieltredda influenceofaxleloadonthewearofrailwaywheelmaterial
AT awelmohammedseid influenceofaxleloadonthewearofrailwaywheelmaterial