Abnormal Operation Detection of Automated Orchard Irrigation System Actuators by Power Consumption Level

Information and communication technology (ICT) components, especially actuators in automated irrigation systems, are essential for managing precise irrigation and optimal soil moisture, enhancing orchard growth and yield. However, actuator malfunctions can lead to inefficient irrigation, resulting i...

Full description

Saved in:
Bibliographic Details
Main Authors: Shahriar Ahmed, Md Nasim Reza, Md Rejaul Karim, Hongbin Jin, Heetae Kim, Sun-Ok Chung
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/25/2/331
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832587567057338368
author Shahriar Ahmed
Md Nasim Reza
Md Rejaul Karim
Hongbin Jin
Heetae Kim
Sun-Ok Chung
author_facet Shahriar Ahmed
Md Nasim Reza
Md Rejaul Karim
Hongbin Jin
Heetae Kim
Sun-Ok Chung
author_sort Shahriar Ahmed
collection DOAJ
description Information and communication technology (ICT) components, especially actuators in automated irrigation systems, are essential for managing precise irrigation and optimal soil moisture, enhancing orchard growth and yield. However, actuator malfunctions can lead to inefficient irrigation, resulting in water imbalances that impact crop health and reduce productivity. The objective of this study was to develop a signal processing technique to detect potential malfunctions based on the power consumption level and operating status of actuators for an automated orchard irrigation system. A demonstration orchard with four apple trees was set up in a 3 m × 3 m soil test bench inside a greenhouse, divided into two sections to enable independent irrigation schedules and management. The irrigation system consisted of a single pump and two solenoid valves controlled by a Python-programmed microcontroller. The microcontroller managed the pump cycling ‘On’ and ‘Off’ states every 60 s and solenoid valves while storing and transmitting sensor data to a smartphone application for remote monitoring. Commercial current sensors measured actuator power consumption, enabling the identification of normal and abnormal operations by applying threshold values to distinguish activation and deactivation states. Analysis of power consumption, control commands, and operating states effectively detected actuator operations, confirming reliability in identifying pump and solenoid valve failures. For the second solenoid valve in channel 2, with 333 actual instances of normal operation and 60 actual instances of abnormal operation, the model accurately detected 316 normal and 58 abnormal instances. The proposed method achieved a mean average precision of 99.9% for detecting abnormal control operation of the pump and solenoid valve of channel 1 and a precision of 99.7% for the solenoid valve of channel 2. The proposed approach effectively detects actuator malfunctions, demonstrating the potential to enhance irrigation management and crop productivity. Future research will integrate advanced machine learning with signal processing to improve fault detection accuracy and evaluate the scalability and adaptability of the system for larger orchards and diverse agricultural applications.
format Article
id doaj-art-4f2c3901261347b0b49cb88584f948fb
institution Kabale University
issn 1424-8220
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj-art-4f2c3901261347b0b49cb88584f948fb2025-01-24T13:48:32ZengMDPI AGSensors1424-82202025-01-0125233110.3390/s25020331Abnormal Operation Detection of Automated Orchard Irrigation System Actuators by Power Consumption LevelShahriar Ahmed0Md Nasim Reza1Md Rejaul Karim2Hongbin Jin3Heetae Kim4Sun-Ok Chung5Department of Agricultural Machinery Engineering, Graduate School, Chungnam National University, Daejeon 34134, Republic of KoreaDepartment of Agricultural Machinery Engineering, Graduate School, Chungnam National University, Daejeon 34134, Republic of KoreaDepartment of Agricultural Machinery Engineering, Graduate School, Chungnam National University, Daejeon 34134, Republic of KoreaDepartment of Smart Agricultural Systems, Graduate School, Chungnam National University, Daejeon 34134, Republic of KoreaNational Institute of Agricultural Sciences, Rural Development Administration, Jeonju 54875, Republic of KoreaDepartment of Agricultural Machinery Engineering, Graduate School, Chungnam National University, Daejeon 34134, Republic of KoreaInformation and communication technology (ICT) components, especially actuators in automated irrigation systems, are essential for managing precise irrigation and optimal soil moisture, enhancing orchard growth and yield. However, actuator malfunctions can lead to inefficient irrigation, resulting in water imbalances that impact crop health and reduce productivity. The objective of this study was to develop a signal processing technique to detect potential malfunctions based on the power consumption level and operating status of actuators for an automated orchard irrigation system. A demonstration orchard with four apple trees was set up in a 3 m × 3 m soil test bench inside a greenhouse, divided into two sections to enable independent irrigation schedules and management. The irrigation system consisted of a single pump and two solenoid valves controlled by a Python-programmed microcontroller. The microcontroller managed the pump cycling ‘On’ and ‘Off’ states every 60 s and solenoid valves while storing and transmitting sensor data to a smartphone application for remote monitoring. Commercial current sensors measured actuator power consumption, enabling the identification of normal and abnormal operations by applying threshold values to distinguish activation and deactivation states. Analysis of power consumption, control commands, and operating states effectively detected actuator operations, confirming reliability in identifying pump and solenoid valve failures. For the second solenoid valve in channel 2, with 333 actual instances of normal operation and 60 actual instances of abnormal operation, the model accurately detected 316 normal and 58 abnormal instances. The proposed method achieved a mean average precision of 99.9% for detecting abnormal control operation of the pump and solenoid valve of channel 1 and a precision of 99.7% for the solenoid valve of channel 2. The proposed approach effectively detects actuator malfunctions, demonstrating the potential to enhance irrigation management and crop productivity. Future research will integrate advanced machine learning with signal processing to improve fault detection accuracy and evaluate the scalability and adaptability of the system for larger orchards and diverse agricultural applications.https://www.mdpi.com/1424-8220/25/2/331smart agricultureanomaly detectionorchard irrigationoperating statusirrigation actuatorssignal processing
spellingShingle Shahriar Ahmed
Md Nasim Reza
Md Rejaul Karim
Hongbin Jin
Heetae Kim
Sun-Ok Chung
Abnormal Operation Detection of Automated Orchard Irrigation System Actuators by Power Consumption Level
Sensors
smart agriculture
anomaly detection
orchard irrigation
operating status
irrigation actuators
signal processing
title Abnormal Operation Detection of Automated Orchard Irrigation System Actuators by Power Consumption Level
title_full Abnormal Operation Detection of Automated Orchard Irrigation System Actuators by Power Consumption Level
title_fullStr Abnormal Operation Detection of Automated Orchard Irrigation System Actuators by Power Consumption Level
title_full_unstemmed Abnormal Operation Detection of Automated Orchard Irrigation System Actuators by Power Consumption Level
title_short Abnormal Operation Detection of Automated Orchard Irrigation System Actuators by Power Consumption Level
title_sort abnormal operation detection of automated orchard irrigation system actuators by power consumption level
topic smart agriculture
anomaly detection
orchard irrigation
operating status
irrigation actuators
signal processing
url https://www.mdpi.com/1424-8220/25/2/331
work_keys_str_mv AT shahriarahmed abnormaloperationdetectionofautomatedorchardirrigationsystemactuatorsbypowerconsumptionlevel
AT mdnasimreza abnormaloperationdetectionofautomatedorchardirrigationsystemactuatorsbypowerconsumptionlevel
AT mdrejaulkarim abnormaloperationdetectionofautomatedorchardirrigationsystemactuatorsbypowerconsumptionlevel
AT hongbinjin abnormaloperationdetectionofautomatedorchardirrigationsystemactuatorsbypowerconsumptionlevel
AT heetaekim abnormaloperationdetectionofautomatedorchardirrigationsystemactuatorsbypowerconsumptionlevel
AT sunokchung abnormaloperationdetectionofautomatedorchardirrigationsystemactuatorsbypowerconsumptionlevel