Optimization of a Continuous Hybrid Impeller Mixer via Computational Fluid Dynamics

This paper presents the preliminary steps required for conducting experiments to obtain the optimal operating conditions of a hybrid impeller mixer and to determine the residence time distribution (RTD) using computational fluid dynamics (CFD). In this paper, impeller speed and clearance parameters...

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Main Authors: N. Othman, S. K. Kamarudin, M. S. Takriff, M. I. Rosli, E. M. F. Engku Chik, M. A. K. Meor Adnan
Format: Article
Language:English
Published: Wiley 2014-01-01
Series:The Scientific World Journal
Online Access:http://dx.doi.org/10.1155/2014/619474
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author N. Othman
S. K. Kamarudin
M. S. Takriff
M. I. Rosli
E. M. F. Engku Chik
M. A. K. Meor Adnan
author_facet N. Othman
S. K. Kamarudin
M. S. Takriff
M. I. Rosli
E. M. F. Engku Chik
M. A. K. Meor Adnan
author_sort N. Othman
collection DOAJ
description This paper presents the preliminary steps required for conducting experiments to obtain the optimal operating conditions of a hybrid impeller mixer and to determine the residence time distribution (RTD) using computational fluid dynamics (CFD). In this paper, impeller speed and clearance parameters are examined. The hybrid impeller mixer consists of a single Rushton turbine mounted above a single pitched blade turbine (PBT). Four impeller speeds, 50, 100, 150, and 200 rpm, and four impeller clearances, 25, 50, 75, and 100 mm, were the operation variables used in this study. CFD was utilized to initially screen the parameter ranges to reduce the number of actual experiments needed. Afterward, the residence time distribution (RTD) was determined using the respective parameters. Finally, the Fluent-predicted RTD and the experimentally measured RTD were compared. The CFD investigations revealed that an impeller speed of 50 rpm and an impeller clearance of 25 mm were not viable for experimental investigations and were thus eliminated from further analyses. The determination of RTD using a k-ε turbulence model was performed using CFD techniques. The multiple reference frame (MRF) was implemented and a steady state was initially achieved followed by a transient condition for RTD determination.
format Article
id doaj-art-4e9c0de358a64bab99ce0dba454fe754
institution Kabale University
issn 2356-6140
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language English
publishDate 2014-01-01
publisher Wiley
record_format Article
series The Scientific World Journal
spelling doaj-art-4e9c0de358a64bab99ce0dba454fe7542025-02-03T06:47:54ZengWileyThe Scientific World Journal2356-61401537-744X2014-01-01201410.1155/2014/619474619474Optimization of a Continuous Hybrid Impeller Mixer via Computational Fluid DynamicsN. Othman0S. K. Kamarudin1M. S. Takriff2M. I. Rosli3E. M. F. Engku Chik4M. A. K. Meor Adnan5Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia (UKM), 43600 Bangi, Selangor, MalaysiaDepartment of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia (UKM), 43600 Bangi, Selangor, MalaysiaDepartment of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia (UKM), 43600 Bangi, Selangor, MalaysiaDepartment of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia (UKM), 43600 Bangi, Selangor, MalaysiaIndustrial Technology Division, Malaysian Nuclear Agency, 43000 Kajang, Selangor, MalaysiaIndustrial Technology Division, Malaysian Nuclear Agency, 43000 Kajang, Selangor, MalaysiaThis paper presents the preliminary steps required for conducting experiments to obtain the optimal operating conditions of a hybrid impeller mixer and to determine the residence time distribution (RTD) using computational fluid dynamics (CFD). In this paper, impeller speed and clearance parameters are examined. The hybrid impeller mixer consists of a single Rushton turbine mounted above a single pitched blade turbine (PBT). Four impeller speeds, 50, 100, 150, and 200 rpm, and four impeller clearances, 25, 50, 75, and 100 mm, were the operation variables used in this study. CFD was utilized to initially screen the parameter ranges to reduce the number of actual experiments needed. Afterward, the residence time distribution (RTD) was determined using the respective parameters. Finally, the Fluent-predicted RTD and the experimentally measured RTD were compared. The CFD investigations revealed that an impeller speed of 50 rpm and an impeller clearance of 25 mm were not viable for experimental investigations and were thus eliminated from further analyses. The determination of RTD using a k-ε turbulence model was performed using CFD techniques. The multiple reference frame (MRF) was implemented and a steady state was initially achieved followed by a transient condition for RTD determination.http://dx.doi.org/10.1155/2014/619474
spellingShingle N. Othman
S. K. Kamarudin
M. S. Takriff
M. I. Rosli
E. M. F. Engku Chik
M. A. K. Meor Adnan
Optimization of a Continuous Hybrid Impeller Mixer via Computational Fluid Dynamics
The Scientific World Journal
title Optimization of a Continuous Hybrid Impeller Mixer via Computational Fluid Dynamics
title_full Optimization of a Continuous Hybrid Impeller Mixer via Computational Fluid Dynamics
title_fullStr Optimization of a Continuous Hybrid Impeller Mixer via Computational Fluid Dynamics
title_full_unstemmed Optimization of a Continuous Hybrid Impeller Mixer via Computational Fluid Dynamics
title_short Optimization of a Continuous Hybrid Impeller Mixer via Computational Fluid Dynamics
title_sort optimization of a continuous hybrid impeller mixer via computational fluid dynamics
url http://dx.doi.org/10.1155/2014/619474
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