DEVELOPMENT OF LOCOMOTIVE CC 203 MAINTENANCE STRATEGY USING RISK-BASED RELIABILITY CENTERED MAINTENANCE (RCM 3) METHOD

Trains play a vital role in Indonesia's transportation system as they help reduce exhaust emissions and are one of the most environmentally friendly modes of transportation. PT Kereta Api Indonesia (PT KAI) as the largest train operator in Indonesia has an important role in providing reliable a...

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Main Authors: Oky Arfiansyah, I Gusti Nyoman Wiratmaja
Format: Article
Language:English
Published: University of Brawijaya 2024-12-01
Series:Rekayasa Mesin
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Online Access:https://rekayasamesin.ub.ac.id/index.php/rm/article/view/1882
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author Oky Arfiansyah
I Gusti Nyoman Wiratmaja
author_facet Oky Arfiansyah
I Gusti Nyoman Wiratmaja
author_sort Oky Arfiansyah
collection DOAJ
description Trains play a vital role in Indonesia's transportation system as they help reduce exhaust emissions and are one of the most environmentally friendly modes of transportation. PT Kereta Api Indonesia (PT KAI) as the largest train operator in Indonesia has an important role in providing reliable and efficient train services. This research analyzes the maintenance strategy applied to locomotive CC 203 and provides recommendations to improve reliability and maintenance cost efficiency using the Risk-Based Reliability Centered Maintenance (RCM 3) method. The RCM analysis results show that by changing the maintenance interval from P24 to P12, P24, and P48 the reliability of the diesel engine system can be improved from 66,3% to 80,2%. In addition, the risk of failure mode occurrence decreases. Although the cost of the proposed maintenance increases, the benefits obtained are much greater including increased system reliability, decreased risk, and potential reduction in corrective maintenance costs. Therefore, this new maintenance recommendation is expected to assist PT KAI in maintaining reliable and efficient operations, as well as anticipating the risks associated with corrective maintenance costs.
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spelling doaj-art-4cfc7fe40f674fe69b6097371f139ea42025-01-21T01:57:48ZengUniversity of BrawijayaRekayasa Mesin2338-16632477-60412024-12-011531709172710.21776/jrm.v15i3.18821593DEVELOPMENT OF LOCOMOTIVE CC 203 MAINTENANCE STRATEGY USING RISK-BASED RELIABILITY CENTERED MAINTENANCE (RCM 3) METHODOky Arfiansyah0I Gusti Nyoman WiratmajaInstitut Teknologi BandungTrains play a vital role in Indonesia's transportation system as they help reduce exhaust emissions and are one of the most environmentally friendly modes of transportation. PT Kereta Api Indonesia (PT KAI) as the largest train operator in Indonesia has an important role in providing reliable and efficient train services. This research analyzes the maintenance strategy applied to locomotive CC 203 and provides recommendations to improve reliability and maintenance cost efficiency using the Risk-Based Reliability Centered Maintenance (RCM 3) method. The RCM analysis results show that by changing the maintenance interval from P24 to P12, P24, and P48 the reliability of the diesel engine system can be improved from 66,3% to 80,2%. In addition, the risk of failure mode occurrence decreases. Although the cost of the proposed maintenance increases, the benefits obtained are much greater including increased system reliability, decreased risk, and potential reduction in corrective maintenance costs. Therefore, this new maintenance recommendation is expected to assist PT KAI in maintaining reliable and efficient operations, as well as anticipating the risks associated with corrective maintenance costs.https://rekayasamesin.ub.ac.id/index.php/rm/article/view/1882maintenance strategylocomotiverisk-based reliability centered maintenancefmea
spellingShingle Oky Arfiansyah
I Gusti Nyoman Wiratmaja
DEVELOPMENT OF LOCOMOTIVE CC 203 MAINTENANCE STRATEGY USING RISK-BASED RELIABILITY CENTERED MAINTENANCE (RCM 3) METHOD
Rekayasa Mesin
maintenance strategy
locomotive
risk-based reliability centered maintenance
fmea
title DEVELOPMENT OF LOCOMOTIVE CC 203 MAINTENANCE STRATEGY USING RISK-BASED RELIABILITY CENTERED MAINTENANCE (RCM 3) METHOD
title_full DEVELOPMENT OF LOCOMOTIVE CC 203 MAINTENANCE STRATEGY USING RISK-BASED RELIABILITY CENTERED MAINTENANCE (RCM 3) METHOD
title_fullStr DEVELOPMENT OF LOCOMOTIVE CC 203 MAINTENANCE STRATEGY USING RISK-BASED RELIABILITY CENTERED MAINTENANCE (RCM 3) METHOD
title_full_unstemmed DEVELOPMENT OF LOCOMOTIVE CC 203 MAINTENANCE STRATEGY USING RISK-BASED RELIABILITY CENTERED MAINTENANCE (RCM 3) METHOD
title_short DEVELOPMENT OF LOCOMOTIVE CC 203 MAINTENANCE STRATEGY USING RISK-BASED RELIABILITY CENTERED MAINTENANCE (RCM 3) METHOD
title_sort development of locomotive cc 203 maintenance strategy using risk based reliability centered maintenance rcm 3 method
topic maintenance strategy
locomotive
risk-based reliability centered maintenance
fmea
url https://rekayasamesin.ub.ac.id/index.php/rm/article/view/1882
work_keys_str_mv AT okyarfiansyah developmentoflocomotivecc203maintenancestrategyusingriskbasedreliabilitycenteredmaintenancercm3method
AT igustinyomanwiratmaja developmentoflocomotivecc203maintenancestrategyusingriskbasedreliabilitycenteredmaintenancercm3method