A hybrid Genetic Algorithm and Fuzzy Logic approach to ergonomic design of workstations in metal casting operations

The metal casting industry faces significant challenges in balancing productivity with worker safety and well-being. Hazardous working conditions, including high temperatures, exposure to gases, and repetitive motions, increase the risk of injuries and fatigue. 1 This study proposes a novel hybrid a...

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Main Authors: Intan Berlianty, Irwan Soejanto, Indun Titisariwati, Favian Ersanta Andhika Putra, Wahyu Tri Utami, Mohamad Kamil Insani
Format: Article
Language:Indonesian
Published: Universitas Pembangunan Nasional "Veteran" Yogyakarta 2024-12-01
Series:OPSI
Subjects:
Online Access:http://jurnal.upnyk.ac.id/index.php/opsi/article/view/13943
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author Intan Berlianty
Irwan Soejanto
Indun Titisariwati
Favian Ersanta Andhika Putra
Wahyu Tri Utami
Mohamad Kamil Insani
author_facet Intan Berlianty
Irwan Soejanto
Indun Titisariwati
Favian Ersanta Andhika Putra
Wahyu Tri Utami
Mohamad Kamil Insani
author_sort Intan Berlianty
collection DOAJ
description The metal casting industry faces significant challenges in balancing productivity with worker safety and well-being. Hazardous working conditions, including high temperatures, exposure to gases, and repetitive motions, increase the risk of injuries and fatigue. 1 This study proposes a novel hybrid approach that integrates Genetic Algorithm (GA) and Fuzzy Logic (FL) to optimize workstation ergonomics. The system utilizes real-time data from sensors to evaluate ergonomic factors such as worker posture, fatigue levels, and environmental conditions. Fuzzy Logic processes this data, while GA optimizes the system's parameters for enhanced accuracy and adaptability. Experimental results demonstrated significant improvements, including a 25% reduction in worker fatigue, a 30% improvement in air quality compliance, and a 35% decrease in ergonomic risks. Real-time adjustments, such as desk height modifications and improved ventilation, effectively enhanced worker safety and comfort. This innovative approach offers a scalable and reliable solution for improving ergonomics in dynamic industrial environments, contributing to both worker well-being and operational efficiency. Future research could further enhance the system by incorporating machine learning for improved predictive capabilities and expanded optimization of ergonomic parameters.
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institution Kabale University
issn 1693-2102
2686-2352
language Indonesian
publishDate 2024-12-01
publisher Universitas Pembangunan Nasional "Veteran" Yogyakarta
record_format Article
series OPSI
spelling doaj-art-4c78bcf601c143aeaa81b2c93f8ca8792025-01-30T00:34:38ZindUniversitas Pembangunan Nasional "Veteran" YogyakartaOPSI1693-21022686-23522024-12-0117240342010.31315/opsi.v17i2.139435957A hybrid Genetic Algorithm and Fuzzy Logic approach to ergonomic design of workstations in metal casting operationsIntan Berlianty0Irwan SoejantoIndun TitisariwatiFavian Ersanta Andhika PutraWahyu Tri UtamiMohamad Kamil InsaniUniversitas Pembangunan Nasional Veteran YogyakartaThe metal casting industry faces significant challenges in balancing productivity with worker safety and well-being. Hazardous working conditions, including high temperatures, exposure to gases, and repetitive motions, increase the risk of injuries and fatigue. 1 This study proposes a novel hybrid approach that integrates Genetic Algorithm (GA) and Fuzzy Logic (FL) to optimize workstation ergonomics. The system utilizes real-time data from sensors to evaluate ergonomic factors such as worker posture, fatigue levels, and environmental conditions. Fuzzy Logic processes this data, while GA optimizes the system's parameters for enhanced accuracy and adaptability. Experimental results demonstrated significant improvements, including a 25% reduction in worker fatigue, a 30% improvement in air quality compliance, and a 35% decrease in ergonomic risks. Real-time adjustments, such as desk height modifications and improved ventilation, effectively enhanced worker safety and comfort. This innovative approach offers a scalable and reliable solution for improving ergonomics in dynamic industrial environments, contributing to both worker well-being and operational efficiency. Future research could further enhance the system by incorporating machine learning for improved predictive capabilities and expanded optimization of ergonomic parameters.http://jurnal.upnyk.ac.id/index.php/opsi/article/view/13943ergonomic optimizationfuzzy logicgenetic algorithmworkstation designmetal casting operations
spellingShingle Intan Berlianty
Irwan Soejanto
Indun Titisariwati
Favian Ersanta Andhika Putra
Wahyu Tri Utami
Mohamad Kamil Insani
A hybrid Genetic Algorithm and Fuzzy Logic approach to ergonomic design of workstations in metal casting operations
OPSI
ergonomic optimization
fuzzy logic
genetic algorithm
workstation design
metal casting operations
title A hybrid Genetic Algorithm and Fuzzy Logic approach to ergonomic design of workstations in metal casting operations
title_full A hybrid Genetic Algorithm and Fuzzy Logic approach to ergonomic design of workstations in metal casting operations
title_fullStr A hybrid Genetic Algorithm and Fuzzy Logic approach to ergonomic design of workstations in metal casting operations
title_full_unstemmed A hybrid Genetic Algorithm and Fuzzy Logic approach to ergonomic design of workstations in metal casting operations
title_short A hybrid Genetic Algorithm and Fuzzy Logic approach to ergonomic design of workstations in metal casting operations
title_sort hybrid genetic algorithm and fuzzy logic approach to ergonomic design of workstations in metal casting operations
topic ergonomic optimization
fuzzy logic
genetic algorithm
workstation design
metal casting operations
url http://jurnal.upnyk.ac.id/index.php/opsi/article/view/13943
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