Quality Assessment Method for Chromite Sand to Reduce the Number of Cast Steel Surface Defects

This paper discusses the ability to apply the test method using a scanning electron microscope (SEM) together with EDS (Energy Dispersive Spectroscopy) analysis to assess the quality of fresh chromite sand delivered by various suppliers to Huta Małapanew Sp. z o.o. The research was initiated due to...

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Main Authors: T. Wróbel, J. Jezierski, D. Bartocha, E. Feliks, A. Paleń
Format: Article
Language:English
Published: Polish Academy of Sciences 2024-12-01
Series:Archives of Foundry Engineering
Subjects:
Online Access:https://journals.pan.pl/Content/133698/AFE%204_2024_04.pdf
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author T. Wróbel
J. Jezierski
D. Bartocha
E. Feliks
A. Paleń
author_facet T. Wróbel
J. Jezierski
D. Bartocha
E. Feliks
A. Paleń
author_sort T. Wróbel
collection DOAJ
description This paper discusses the ability to apply the test method using a scanning electron microscope (SEM) together with EDS (Energy Dispersive Spectroscopy) analysis to assess the quality of fresh chromite sand delivered by various suppliers to Huta Małapanew Sp. z o.o. The research was initiated due to the non-cyclical occurrence of surface casting defects, i.e. pitted skin and burn-on of chromite moulding sand for cast steel casting. The scope of studies comprised the quality assessment of sixteen chromite sand batches delivered for six months by two suppliers. The analysis of the results obtained was used to describe components of the tested chromite sand batches and develop criteria for their quality assessment, considering the chemical composition of chromite grains and the amount of impurities in the form of silica sand and the binder particles. Moreover, clear suggestions were developed concerning the ability to use the given chromite sand batch as the base of moulding sand made in Alphaset technology in Huta Małapanew Sp. z o.o.
format Article
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institution Kabale University
issn 2299-2944
language English
publishDate 2024-12-01
publisher Polish Academy of Sciences
record_format Article
series Archives of Foundry Engineering
spelling doaj-art-47547d5e5373498b9017755ac73288ab2025-01-27T10:10:36ZengPolish Academy of SciencesArchives of Foundry Engineering2299-29442024-12-01vol. 24No 43138https://doi.org/10.24425/afe.2024.151307Quality Assessment Method for Chromite Sand to Reduce the Number of Cast Steel Surface DefectsT. Wróbel0https://orcid.org/0000-0002-4107-188XJ. Jezierski1https://orcid.org/0000-0003-2078-196XD. Bartocha2https://orcid.org/0000-0002-3011-4434E. Feliks3A. Paleń4Silesian University of Technology, Department of Foundry Engineering, Towarowa 7, 44-100 Gliwice, PolandSilesian University of Technology, Department of Foundry Engineering, Towarowa 7, 44-100 Gliwice, PolandSilesian University of Technology, Department of Foundry Engineering, Towarowa 7, 44-100 Gliwice, PolandHuta Małapanew Sp. z o.o., Kolejowa 1, 46-040 Ozimek, PolandHuta Małapanew Sp. z o.o., Kolejowa 1, 46-040 Ozimek, PolandThis paper discusses the ability to apply the test method using a scanning electron microscope (SEM) together with EDS (Energy Dispersive Spectroscopy) analysis to assess the quality of fresh chromite sand delivered by various suppliers to Huta Małapanew Sp. z o.o. The research was initiated due to the non-cyclical occurrence of surface casting defects, i.e. pitted skin and burn-on of chromite moulding sand for cast steel casting. The scope of studies comprised the quality assessment of sixteen chromite sand batches delivered for six months by two suppliers. The analysis of the results obtained was used to describe components of the tested chromite sand batches and develop criteria for their quality assessment, considering the chemical composition of chromite grains and the amount of impurities in the form of silica sand and the binder particles. Moreover, clear suggestions were developed concerning the ability to use the given chromite sand batch as the base of moulding sand made in Alphaset technology in Huta Małapanew Sp. z o.o.https://journals.pan.pl/Content/133698/AFE%204_2024_04.pdfmoulding sandchroimite sandcasting defectscast steelsemeds
spellingShingle T. Wróbel
J. Jezierski
D. Bartocha
E. Feliks
A. Paleń
Quality Assessment Method for Chromite Sand to Reduce the Number of Cast Steel Surface Defects
Archives of Foundry Engineering
moulding sand
chroimite sand
casting defects
cast steel
sem
eds
title Quality Assessment Method for Chromite Sand to Reduce the Number of Cast Steel Surface Defects
title_full Quality Assessment Method for Chromite Sand to Reduce the Number of Cast Steel Surface Defects
title_fullStr Quality Assessment Method for Chromite Sand to Reduce the Number of Cast Steel Surface Defects
title_full_unstemmed Quality Assessment Method for Chromite Sand to Reduce the Number of Cast Steel Surface Defects
title_short Quality Assessment Method for Chromite Sand to Reduce the Number of Cast Steel Surface Defects
title_sort quality assessment method for chromite sand to reduce the number of cast steel surface defects
topic moulding sand
chroimite sand
casting defects
cast steel
sem
eds
url https://journals.pan.pl/Content/133698/AFE%204_2024_04.pdf
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AT dbartocha qualityassessmentmethodforchromitesandtoreducethenumberofcaststeelsurfacedefects
AT efeliks qualityassessmentmethodforchromitesandtoreducethenumberofcaststeelsurfacedefects
AT apalen qualityassessmentmethodforchromitesandtoreducethenumberofcaststeelsurfacedefects