Study of Al/cast iron interface and graphite behavior

The interface characteristics of aluminum/cast iron bimetals produced by compound casting were investigated. Aluminum melt was poured into molds, at 700°C and 750°C, around cylindrical cast iron bars having melt-to-solid volume ratios (Vm/Vs) of 3, 5 and 8, respectively. Microscopic observa...

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Main Authors: Akbarifar M., Divandari M.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2017-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2017/1450-53391600027A.pdf
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author Akbarifar M.
Divandari M.
author_facet Akbarifar M.
Divandari M.
author_sort Akbarifar M.
collection DOAJ
description The interface characteristics of aluminum/cast iron bimetals produced by compound casting were investigated. Aluminum melt was poured into molds, at 700°C and 750°C, around cylindrical cast iron bars having melt-to-solid volume ratios (Vm/Vs) of 3, 5 and 8, respectively. Microscopic observations showed that a reaction layer may form at the interface. This layer is composed of Fe2Al5 intermetallic which has been formed initially at the notches of the insert’s surface after making contact with the molten metal. The thickness of the interaction layer varied from 5μm, for the sample produced at 700°C and 3 Vm/Vs, up to 20μm for the sample poured at 750°C and 8 Vm/Vs. Microstructural analysis showed that increasing of the temperature and the melt-to-solid (m/s) volume ratio leads to the formation of a thicker and more uniform intermetallic layer. Microhardness of the Fe2Al5 compound was measured 824 HV. A mechanism is suggested for the nucleation and growth of this intermetallic layer and also encapsulation of the flake graphite at the interface of two metals. It seems that the thermal and chemical situation at the interface of two metals, leads to an acceptable wettability of the graphite by molten aluminum.
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institution Kabale University
issn 1450-5339
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publishDate 2017-01-01
publisher University of Belgrade, Technical Faculty, Bor
record_format Article
series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-46aaa8444181469192d371c03cd131662025-02-02T22:11:17ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392217-71752017-01-01531535910.2298/JMMB160108027A1450-53391600027AStudy of Al/cast iron interface and graphite behaviorAkbarifar M.0Divandari M.1Iran University of Science and Technology, Materials Engineering, Tehran, IranIran University of Science and Technology, Materials Engineering, Tehran, IranThe interface characteristics of aluminum/cast iron bimetals produced by compound casting were investigated. Aluminum melt was poured into molds, at 700°C and 750°C, around cylindrical cast iron bars having melt-to-solid volume ratios (Vm/Vs) of 3, 5 and 8, respectively. Microscopic observations showed that a reaction layer may form at the interface. This layer is composed of Fe2Al5 intermetallic which has been formed initially at the notches of the insert’s surface after making contact with the molten metal. The thickness of the interaction layer varied from 5μm, for the sample produced at 700°C and 3 Vm/Vs, up to 20μm for the sample poured at 750°C and 8 Vm/Vs. Microstructural analysis showed that increasing of the temperature and the melt-to-solid (m/s) volume ratio leads to the formation of a thicker and more uniform intermetallic layer. Microhardness of the Fe2Al5 compound was measured 824 HV. A mechanism is suggested for the nucleation and growth of this intermetallic layer and also encapsulation of the flake graphite at the interface of two metals. It seems that the thermal and chemical situation at the interface of two metals, leads to an acceptable wettability of the graphite by molten aluminum.http://www.doiserbia.nb.rs/img/doi/1450-5339/2017/1450-53391600027A.pdfaluminumCast IroninterfaceAl-Fe intermetallicgraphite encapsulation
spellingShingle Akbarifar M.
Divandari M.
Study of Al/cast iron interface and graphite behavior
Journal of Mining and Metallurgy. Section B: Metallurgy
aluminum
Cast Iron
interface
Al-Fe intermetallic
graphite encapsulation
title Study of Al/cast iron interface and graphite behavior
title_full Study of Al/cast iron interface and graphite behavior
title_fullStr Study of Al/cast iron interface and graphite behavior
title_full_unstemmed Study of Al/cast iron interface and graphite behavior
title_short Study of Al/cast iron interface and graphite behavior
title_sort study of al cast iron interface and graphite behavior
topic aluminum
Cast Iron
interface
Al-Fe intermetallic
graphite encapsulation
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2017/1450-53391600027A.pdf
work_keys_str_mv AT akbarifarm studyofalcastironinterfaceandgraphitebehavior
AT divandarim studyofalcastironinterfaceandgraphitebehavior