Simulation of the Performance of Kevlar Impregnated Shear Thickening Fluid Ballistic Test Results (STF) Ballistic Test Results

This study explores the enhancement of Kevlar fabric’s ballistic performance through impregnation with Shear Thickening Fluid (STF) for potential application in soft body armor. The experimental approach often fails to elucidate mechanical phenomena critical for the development of lightweight and hi...

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Main Authors: Riduwan Prasetya, Andoko Andoko, Suprayitno Suprayitno, Retno Wulandari, Prihanto Trihutomo, Kenji Mishima, Dawid Janas
Format: Article
Language:English
Published: Universitas Negeri Malang 2024-05-01
Series:Journal of Mechanical Engineering Science and Technology
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Online Access:https://journal2.um.ac.id/index.php/jmest/article/view/49471
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author Riduwan Prasetya
Andoko Andoko
Suprayitno Suprayitno
Retno Wulandari
Prihanto Trihutomo
Kenji Mishima
Dawid Janas
author_facet Riduwan Prasetya
Andoko Andoko
Suprayitno Suprayitno
Retno Wulandari
Prihanto Trihutomo
Kenji Mishima
Dawid Janas
author_sort Riduwan Prasetya
collection DOAJ
description This study explores the enhancement of Kevlar fabric’s ballistic performance through impregnation with Shear Thickening Fluid (STF) for potential application in soft body armor. The experimental approach often fails to elucidate mechanical phenomena critical for the development of lightweight and high-strength body armor designs. To address this limitation, the finite element method, specifically using ANSYS/LS-DYNA R.13, was employed for a comprehensive analysis. The simulation aimed to evaluate the impact of STF on Kevlar fabric by assessing projectile velocity, force exerted by the projectile onto the fabric, displacement, stress distribution, and fabric failure mechanisms. Kevlar yarn was modeled as a shell element formed into fabric with a sine wave profile, investigating two types of STF: SiO2-PEG200 (S0) and SiO2-PEG200-B4C (S1), differing in maximum viscosities. The addition of STF resulted in increased coefficients of friction on Kevlar, with the highest values observed for the SiO2-PEG200-B4C impregnated fabric (  =0.87 and =0.82). The incorporation of the second STF type (S1) significantly reduced the projectile’s velocity from an initial 200 m/s to 153.2 m/s upon impact. Additionally, the force on the S1 fabric surged to 121,556 N, a threefold increase compared to neat Kevlar. STF's influence was further evidenced by enhanced fabric displacement and more uniform stress distribution upon ballistic impact. The fabric's thickening upon failure indicated STF's ability to enlarge the deformation area, facilitating uniform distribution of ballistic kinetic energy across the impact zone. Notably, the fabric impregnated with the second type of STF, featuring boron carbide (S1), demonstrated superior ballistic performance. This study concludes that STF-impregnated Kevlar fabric, particularly the SiO2-PEG200-B4C variant, not only surpasses the ballistic performance of neat Kevlar but also meets the criteria for NIJ Level IIIA standards, highlighting its potential as a highly effective material for advanced soft body armor designs.
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institution Kabale University
issn 2580-0817
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language English
publishDate 2024-05-01
publisher Universitas Negeri Malang
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series Journal of Mechanical Engineering Science and Technology
spelling doaj-art-45474ae22ca84cb28f2d16ce68b68fa82025-02-04T00:25:57ZengUniversitas Negeri MalangJournal of Mechanical Engineering Science and Technology2580-08172580-24022024-05-0181547010.17977/um016v8i12024p05411356Simulation of the Performance of Kevlar Impregnated Shear Thickening Fluid Ballistic Test Results (STF) Ballistic Test ResultsRiduwan Prasetya0Andoko Andoko1Suprayitno Suprayitno2Retno Wulandari3Prihanto Trihutomo4Kenji Mishima5Dawid Janas6Department of Mechanical and Industrial Engineering, Universitas Negeri MalangDepartment of Mechanical and Industrial Engineering, Universitas Negeri Malang (Scopus ID. 56013144100, H-Index = 6)Department of Mechanical and Industrial Engineering, Universitas Negeri MalangDepartment of Mechanical and Industrial Engineering, Universitas Negeri MalangDepartment of Mechanical and Industrial Engineering, Universitas Negeri MalangFaculty of Engineering, Fukuoka UniversitySilesian University of TechnologyThis study explores the enhancement of Kevlar fabric’s ballistic performance through impregnation with Shear Thickening Fluid (STF) for potential application in soft body armor. The experimental approach often fails to elucidate mechanical phenomena critical for the development of lightweight and high-strength body armor designs. To address this limitation, the finite element method, specifically using ANSYS/LS-DYNA R.13, was employed for a comprehensive analysis. The simulation aimed to evaluate the impact of STF on Kevlar fabric by assessing projectile velocity, force exerted by the projectile onto the fabric, displacement, stress distribution, and fabric failure mechanisms. Kevlar yarn was modeled as a shell element formed into fabric with a sine wave profile, investigating two types of STF: SiO2-PEG200 (S0) and SiO2-PEG200-B4C (S1), differing in maximum viscosities. The addition of STF resulted in increased coefficients of friction on Kevlar, with the highest values observed for the SiO2-PEG200-B4C impregnated fabric (  =0.87 and =0.82). The incorporation of the second STF type (S1) significantly reduced the projectile’s velocity from an initial 200 m/s to 153.2 m/s upon impact. Additionally, the force on the S1 fabric surged to 121,556 N, a threefold increase compared to neat Kevlar. STF's influence was further evidenced by enhanced fabric displacement and more uniform stress distribution upon ballistic impact. The fabric's thickening upon failure indicated STF's ability to enlarge the deformation area, facilitating uniform distribution of ballistic kinetic energy across the impact zone. Notably, the fabric impregnated with the second type of STF, featuring boron carbide (S1), demonstrated superior ballistic performance. This study concludes that STF-impregnated Kevlar fabric, particularly the SiO2-PEG200-B4C variant, not only surpasses the ballistic performance of neat Kevlar but also meets the criteria for NIJ Level IIIA standards, highlighting its potential as a highly effective material for advanced soft body armor designs.https://journal2.um.ac.id/index.php/jmest/article/view/49471ballistics, performance, kevlar, simulation, stf
spellingShingle Riduwan Prasetya
Andoko Andoko
Suprayitno Suprayitno
Retno Wulandari
Prihanto Trihutomo
Kenji Mishima
Dawid Janas
Simulation of the Performance of Kevlar Impregnated Shear Thickening Fluid Ballistic Test Results (STF) Ballistic Test Results
Journal of Mechanical Engineering Science and Technology
ballistics, performance, kevlar, simulation, stf
title Simulation of the Performance of Kevlar Impregnated Shear Thickening Fluid Ballistic Test Results (STF) Ballistic Test Results
title_full Simulation of the Performance of Kevlar Impregnated Shear Thickening Fluid Ballistic Test Results (STF) Ballistic Test Results
title_fullStr Simulation of the Performance of Kevlar Impregnated Shear Thickening Fluid Ballistic Test Results (STF) Ballistic Test Results
title_full_unstemmed Simulation of the Performance of Kevlar Impregnated Shear Thickening Fluid Ballistic Test Results (STF) Ballistic Test Results
title_short Simulation of the Performance of Kevlar Impregnated Shear Thickening Fluid Ballistic Test Results (STF) Ballistic Test Results
title_sort simulation of the performance of kevlar impregnated shear thickening fluid ballistic test results stf ballistic test results
topic ballistics, performance, kevlar, simulation, stf
url https://journal2.um.ac.id/index.php/jmest/article/view/49471
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