Investigation into Mechanical Properties and Sliding Wear Behavior of Friction Stir Processed Surface Composite Material

One of the different and pioneering solid-state techniques, friction stir processing (FSP), is employed for the production of surface composites. In this research, the matrix selected was copper-nickel (CuNi) with hard boron carbide particle as reinforcement. The objective of the current research wo...

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Main Authors: Anbuchezhian Nattappan, G. Suganya Priyadharshini, T. Satish Kumar, T. Velmurugan, M. Makeshkumar, Haiter Lenin Allasi
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2021/8337568
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author Anbuchezhian Nattappan
G. Suganya Priyadharshini
T. Satish Kumar
T. Velmurugan
M. Makeshkumar
Haiter Lenin Allasi
author_facet Anbuchezhian Nattappan
G. Suganya Priyadharshini
T. Satish Kumar
T. Velmurugan
M. Makeshkumar
Haiter Lenin Allasi
author_sort Anbuchezhian Nattappan
collection DOAJ
description One of the different and pioneering solid-state techniques, friction stir processing (FSP), is employed for the production of surface composites. In this research, the matrix selected was copper-nickel (CuNi) with hard boron carbide particle as reinforcement. The objective of the current research work is to produce reinforced 90/10 copper-nickel surface composites reinforced with B4C fabricated via FSP. The influence of tool rotational speed on macrostructure, microstructure, grain size analysis, microhardness, and wear studies of friction stir processed (FSPed) CuNi/B4C surface composites was assessed. For high rotational speed (1400 rpm) of stir tool, the modified surface area found is a maximum of 44.4 mm2 with uniform dispersion of hard particle reinforcement. The presence of hard particle in the surface area is revealed through the electron imaging and the spectroscopic results. Spectra mapping shows the uniform distribution of hard particle over the FSPed area, and the evidence is obtained with XRD analysis. From the experimentation, it is interesting to report that the reinforcements have decreased the surface hardness for an increased rotational speed of stir tool. The hardness recorded for minimum rotational speed is 223 HV which has gradually decreased to 178 HV for 1300 rpm. It has directly influenced the wear rate of modified FSPed, as hardness is directly proportional to wear behavior. The worn surface and fractured morphology of the CuNi/B4C surface composites were also studied using Field Emission Scanning Electron Microscope (FESEM).
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spelling doaj-art-450f4876acdf422794e2485fb75019e62025-02-03T01:28:02ZengWileyAdvances in Materials Science and Engineering1687-84422021-01-01202110.1155/2021/8337568Investigation into Mechanical Properties and Sliding Wear Behavior of Friction Stir Processed Surface Composite MaterialAnbuchezhian Nattappan0G. Suganya Priyadharshini1T. Satish Kumar2T. Velmurugan3M. Makeshkumar4Haiter Lenin Allasi5R.M.D Engineering CollegeDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringOne of the different and pioneering solid-state techniques, friction stir processing (FSP), is employed for the production of surface composites. In this research, the matrix selected was copper-nickel (CuNi) with hard boron carbide particle as reinforcement. The objective of the current research work is to produce reinforced 90/10 copper-nickel surface composites reinforced with B4C fabricated via FSP. The influence of tool rotational speed on macrostructure, microstructure, grain size analysis, microhardness, and wear studies of friction stir processed (FSPed) CuNi/B4C surface composites was assessed. For high rotational speed (1400 rpm) of stir tool, the modified surface area found is a maximum of 44.4 mm2 with uniform dispersion of hard particle reinforcement. The presence of hard particle in the surface area is revealed through the electron imaging and the spectroscopic results. Spectra mapping shows the uniform distribution of hard particle over the FSPed area, and the evidence is obtained with XRD analysis. From the experimentation, it is interesting to report that the reinforcements have decreased the surface hardness for an increased rotational speed of stir tool. The hardness recorded for minimum rotational speed is 223 HV which has gradually decreased to 178 HV for 1300 rpm. It has directly influenced the wear rate of modified FSPed, as hardness is directly proportional to wear behavior. The worn surface and fractured morphology of the CuNi/B4C surface composites were also studied using Field Emission Scanning Electron Microscope (FESEM).http://dx.doi.org/10.1155/2021/8337568
spellingShingle Anbuchezhian Nattappan
G. Suganya Priyadharshini
T. Satish Kumar
T. Velmurugan
M. Makeshkumar
Haiter Lenin Allasi
Investigation into Mechanical Properties and Sliding Wear Behavior of Friction Stir Processed Surface Composite Material
Advances in Materials Science and Engineering
title Investigation into Mechanical Properties and Sliding Wear Behavior of Friction Stir Processed Surface Composite Material
title_full Investigation into Mechanical Properties and Sliding Wear Behavior of Friction Stir Processed Surface Composite Material
title_fullStr Investigation into Mechanical Properties and Sliding Wear Behavior of Friction Stir Processed Surface Composite Material
title_full_unstemmed Investigation into Mechanical Properties and Sliding Wear Behavior of Friction Stir Processed Surface Composite Material
title_short Investigation into Mechanical Properties and Sliding Wear Behavior of Friction Stir Processed Surface Composite Material
title_sort investigation into mechanical properties and sliding wear behavior of friction stir processed surface composite material
url http://dx.doi.org/10.1155/2021/8337568
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