Response surface method-driven design of experiments for the synthesis of fly ash-based geopolymers in the gallic acid optimized removal from wastewater

The growing need for sustainable wastewater treatment solutions has led to exploring alternative materials to explore large-scale and reliable technologies. This study focuses on optimizing the synthesis of geopolymers based on fly ash using a Box-Behnken experimental design to enhance their adsorpt...

Full description

Saved in:
Bibliographic Details
Main Authors: Ana Paula Ferreira, Ana Paula S. Natal, Arthur P. Baldo, Adriano S. Silva, Jose L. Diaz de Tuesta, Pricila Marin, José A. Peres, Helder T. Gomes
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Chemical Engineering Journal Advances
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666821124001200
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832557507111813120
author Ana Paula Ferreira
Ana Paula S. Natal
Arthur P. Baldo
Adriano S. Silva
Jose L. Diaz de Tuesta
Pricila Marin
José A. Peres
Helder T. Gomes
author_facet Ana Paula Ferreira
Ana Paula S. Natal
Arthur P. Baldo
Adriano S. Silva
Jose L. Diaz de Tuesta
Pricila Marin
José A. Peres
Helder T. Gomes
author_sort Ana Paula Ferreira
collection DOAJ
description The growing need for sustainable wastewater treatment solutions has led to exploring alternative materials to explore large-scale and reliable technologies. This study focuses on optimizing the synthesis of geopolymers based on fly ash using a Box-Behnken experimental design to enhance their adsorption efficiency for phenolic compounds, as gallic acid model pollutant which are widely found in wastewater leaching from landfills. Fifteen geopolymer samples were synthesized, characterized, and tested for adsorption performance. Various techniques were employed, including X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared (FT-IR) spectroscopy. The optimization process highlighted the significance of the Si/Al mass ratio, NaOH molar concentration, and Na₂SiO₃/NaOH as variables in the geopolymers production. Geopolymer samples demonstrated significant adsorption capacities, with GP_2.0_10_2.5 achieving a maximum adsorption capacity of 75.8 mg g-1. Kinetic studies indicated that the pseudo-first-order model best described the adsorption process. At the same time, equilibrium data fitted well with both Langmuir and Freundlich isotherms, with GP_2.0_10_2.5 showing the best fit for the Langmuir model. These findings reveal the potential of geopolymers derived from fly ash as cost-effective adsorbents in wastewater treatment, promoting the reuse of industrial waste within the framework of a Circular Economy.
format Article
id doaj-art-42ce0ced141e4f8dab9e900c7606f4b5
institution Kabale University
issn 2666-8211
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Chemical Engineering Journal Advances
spelling doaj-art-42ce0ced141e4f8dab9e900c7606f4b52025-02-03T04:17:04ZengElsevierChemical Engineering Journal Advances2666-82112025-03-0121100703Response surface method-driven design of experiments for the synthesis of fly ash-based geopolymers in the gallic acid optimized removal from wastewaterAna Paula Ferreira0Ana Paula S. Natal1Arthur P. Baldo2Adriano S. Silva3Jose L. Diaz de Tuesta4Pricila Marin5José A. Peres6Helder T. Gomes7CIMO, LA SusTEC, Instituto Politécnico de Bragança, Campus de Santa Apolónia, 5300- 253 Bragança, Portugal; Chemistry Center of Vila Real (CQVR), University of Trás-os-Montes and Alto Douro, Quinta de Prados, 5000-801 Vila Real, Portugal; Corresponding authors.CIMO, LA SusTEC, Instituto Politécnico de Bragança, Campus de Santa Apolónia, 5300- 253 Bragança, Portugal; Universidade Tecnológica Federal do Paraná (UTFPR), Campus Apucarana, 86812-460, Londrina, BrazilCIMO, LA SusTEC, Instituto Politécnico de Bragança, Campus de Santa Apolónia, 5300- 253 Bragança, Portugal; Universidade Tecnológica Federal do Paraná (UTFPR), Campus Apucarana, 86812-460, Londrina, BrazilCIMO, LA SusTEC, Instituto Politécnico de Bragança, Campus de Santa Apolónia, 5300- 253 Bragança, Portugal; ALiCE – Associate Laboratory in Chemical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200- 11 465 Porto, Portugal; Research Centre in Digitalization and Intelligent Robotics (CeDRI), Instituto Politécnico de Bragança, Campus de Santa Apolónia, 13 5300-253 Bragança, PortugalChemical and Environmental Engineering Group, ESCET, Universidad Rey Juan Carlos, c/Tulipán s/n 28933 Móstoles, SpainUniversidade Tecnológica Federal do Paraná (UTFPR), Campus Apucarana, 86812-460, Londrina, BrazilChemistry Center of Vila Real (CQVR), University of Trás-os-Montes and Alto Douro, Quinta de Prados, 5000-801 Vila Real, PortugalCIMO, LA SusTEC, Instituto Politécnico de Bragança, Campus de Santa Apolónia, 5300- 253 Bragança, Portugal; Corresponding authors.The growing need for sustainable wastewater treatment solutions has led to exploring alternative materials to explore large-scale and reliable technologies. This study focuses on optimizing the synthesis of geopolymers based on fly ash using a Box-Behnken experimental design to enhance their adsorption efficiency for phenolic compounds, as gallic acid model pollutant which are widely found in wastewater leaching from landfills. Fifteen geopolymer samples were synthesized, characterized, and tested for adsorption performance. Various techniques were employed, including X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared (FT-IR) spectroscopy. The optimization process highlighted the significance of the Si/Al mass ratio, NaOH molar concentration, and Na₂SiO₃/NaOH as variables in the geopolymers production. Geopolymer samples demonstrated significant adsorption capacities, with GP_2.0_10_2.5 achieving a maximum adsorption capacity of 75.8 mg g-1. Kinetic studies indicated that the pseudo-first-order model best described the adsorption process. At the same time, equilibrium data fitted well with both Langmuir and Freundlich isotherms, with GP_2.0_10_2.5 showing the best fit for the Langmuir model. These findings reveal the potential of geopolymers derived from fly ash as cost-effective adsorbents in wastewater treatment, promoting the reuse of industrial waste within the framework of a Circular Economy.http://www.sciencedirect.com/science/article/pii/S2666821124001200Design of experimentsBox-Behnken designWastewater treatmentPhenolic compounds removalWaste valorizationFly-ash
spellingShingle Ana Paula Ferreira
Ana Paula S. Natal
Arthur P. Baldo
Adriano S. Silva
Jose L. Diaz de Tuesta
Pricila Marin
José A. Peres
Helder T. Gomes
Response surface method-driven design of experiments for the synthesis of fly ash-based geopolymers in the gallic acid optimized removal from wastewater
Chemical Engineering Journal Advances
Design of experiments
Box-Behnken design
Wastewater treatment
Phenolic compounds removal
Waste valorization
Fly-ash
title Response surface method-driven design of experiments for the synthesis of fly ash-based geopolymers in the gallic acid optimized removal from wastewater
title_full Response surface method-driven design of experiments for the synthesis of fly ash-based geopolymers in the gallic acid optimized removal from wastewater
title_fullStr Response surface method-driven design of experiments for the synthesis of fly ash-based geopolymers in the gallic acid optimized removal from wastewater
title_full_unstemmed Response surface method-driven design of experiments for the synthesis of fly ash-based geopolymers in the gallic acid optimized removal from wastewater
title_short Response surface method-driven design of experiments for the synthesis of fly ash-based geopolymers in the gallic acid optimized removal from wastewater
title_sort response surface method driven design of experiments for the synthesis of fly ash based geopolymers in the gallic acid optimized removal from wastewater
topic Design of experiments
Box-Behnken design
Wastewater treatment
Phenolic compounds removal
Waste valorization
Fly-ash
url http://www.sciencedirect.com/science/article/pii/S2666821124001200
work_keys_str_mv AT anapaulaferreira responsesurfacemethoddrivendesignofexperimentsforthesynthesisofflyashbasedgeopolymersinthegallicacidoptimizedremovalfromwastewater
AT anapaulasnatal responsesurfacemethoddrivendesignofexperimentsforthesynthesisofflyashbasedgeopolymersinthegallicacidoptimizedremovalfromwastewater
AT arthurpbaldo responsesurfacemethoddrivendesignofexperimentsforthesynthesisofflyashbasedgeopolymersinthegallicacidoptimizedremovalfromwastewater
AT adrianossilva responsesurfacemethoddrivendesignofexperimentsforthesynthesisofflyashbasedgeopolymersinthegallicacidoptimizedremovalfromwastewater
AT joseldiazdetuesta responsesurfacemethoddrivendesignofexperimentsforthesynthesisofflyashbasedgeopolymersinthegallicacidoptimizedremovalfromwastewater
AT pricilamarin responsesurfacemethoddrivendesignofexperimentsforthesynthesisofflyashbasedgeopolymersinthegallicacidoptimizedremovalfromwastewater
AT joseaperes responsesurfacemethoddrivendesignofexperimentsforthesynthesisofflyashbasedgeopolymersinthegallicacidoptimizedremovalfromwastewater
AT heldertgomes responsesurfacemethoddrivendesignofexperimentsforthesynthesisofflyashbasedgeopolymersinthegallicacidoptimizedremovalfromwastewater