Epoxy-Glass Microballoon Syntactic Foams: Rheological Optimization of the Processing Window

In this paper, we discuss the chemorheology of epoxy based syntactic foams containing glass microballoons of varying density, with an aim of establishing the effect of microballoon loading on its processability. The primary objective is to determine the maximum microballoon loading that disperses un...

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Main Authors: A. V. Ullas, Devendra Kumar, Prasun Kumar Roy
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:Advances in Polymer Technology
Online Access:http://dx.doi.org/10.1155/2019/9180302
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author A. V. Ullas
Devendra Kumar
Prasun Kumar Roy
author_facet A. V. Ullas
Devendra Kumar
Prasun Kumar Roy
author_sort A. V. Ullas
collection DOAJ
description In this paper, we discuss the chemorheology of epoxy based syntactic foams containing glass microballoons of varying density, with an aim of establishing the effect of microballoon loading on its processability. The primary objective is to determine the maximum microballoon loading that disperses uniformly in the resin without the aid of any diluent. The viscosity and dynamic mechanical properties of epoxy formulations containing varying amounts of glass microballoons were established by parallel plate rheometry. Our studies reveal that solventless processing of formulations with microballoon loading > 60% poses practical difficulties due to prohibitively high viscosities, although a packing efficiency of 74% is theoretically allowed in the case of hexagonal close packing. The presence of microballoons does not alter the curing mechanism. The mechanical properties of syntactic foams were inversely proportional to the loading and type of glass microballoons.
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institution Kabale University
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publishDate 2019-01-01
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spelling doaj-art-427d08ef84a34c8c8ca52d04820eb13e2025-02-03T06:14:10ZengWileyAdvances in Polymer Technology0730-66791098-23292019-01-01201910.1155/2019/91803029180302Epoxy-Glass Microballoon Syntactic Foams: Rheological Optimization of the Processing WindowA. V. Ullas0Devendra Kumar1Prasun Kumar Roy2Centre for Fire, Explosive and Environment Safety, DRDO, Timarpur, Delhi 110054, IndiaDepartment of Applied Chemistry and Polymer Technology, Delhi Technological University, Delhi 110042, IndiaCentre for Fire, Explosive and Environment Safety, DRDO, Timarpur, Delhi 110054, IndiaIn this paper, we discuss the chemorheology of epoxy based syntactic foams containing glass microballoons of varying density, with an aim of establishing the effect of microballoon loading on its processability. The primary objective is to determine the maximum microballoon loading that disperses uniformly in the resin without the aid of any diluent. The viscosity and dynamic mechanical properties of epoxy formulations containing varying amounts of glass microballoons were established by parallel plate rheometry. Our studies reveal that solventless processing of formulations with microballoon loading > 60% poses practical difficulties due to prohibitively high viscosities, although a packing efficiency of 74% is theoretically allowed in the case of hexagonal close packing. The presence of microballoons does not alter the curing mechanism. The mechanical properties of syntactic foams were inversely proportional to the loading and type of glass microballoons.http://dx.doi.org/10.1155/2019/9180302
spellingShingle A. V. Ullas
Devendra Kumar
Prasun Kumar Roy
Epoxy-Glass Microballoon Syntactic Foams: Rheological Optimization of the Processing Window
Advances in Polymer Technology
title Epoxy-Glass Microballoon Syntactic Foams: Rheological Optimization of the Processing Window
title_full Epoxy-Glass Microballoon Syntactic Foams: Rheological Optimization of the Processing Window
title_fullStr Epoxy-Glass Microballoon Syntactic Foams: Rheological Optimization of the Processing Window
title_full_unstemmed Epoxy-Glass Microballoon Syntactic Foams: Rheological Optimization of the Processing Window
title_short Epoxy-Glass Microballoon Syntactic Foams: Rheological Optimization of the Processing Window
title_sort epoxy glass microballoon syntactic foams rheological optimization of the processing window
url http://dx.doi.org/10.1155/2019/9180302
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AT prasunkumarroy epoxyglassmicroballoonsyntacticfoamsrheologicaloptimizationoftheprocessingwindow